Summit 3522a manual Maintenance Safety, General Maintenance

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1 — SAFETY

ALWAYS stay clear of wires, cables and other overhead obstructions.

ALWAYS engage the boom travel latches before towing the trailer.

NEVER allow electrode contact with any part of the machine while welding from the platform.

NEVER use without the outriggers fully extended and firmly based.

NEVER override or bypass the manufacturer's safety devices.

NEVER attach a safety harness to an adjacent structure, pole, or to nearby equipment while working from the boom platform.

NEVER raise the outriggers or move the trailer with materials or personnel on board, or while the boom is raised or extended.

NEVER sit, stand or climb on cage bars. ALWAYS keep both feet firmly on work cage floor when working from the elevated platform.

NEVER attempt to increase working height with boxes, ladders, stools or any other materials.

NEVER operate this equipment when exposed to high winds, thunderstorms, ice or any other weather conditions that would compromise operator safety.

NEVER allow ropes, electric cords, hoses or other equipment to become entangled in the machine while raising or lowering the platform.

NEVER exceed the load limits set by the manufacturer. Use only the Material Lifting Hook, supplied as an option and manufactured by Bil-Jax, when lifting materials. Safely stow all tools and equipment.

NEVER exceed load ratings by transferring loads to the lift at elevated heights.

NEVER use cage to carry materials. NEVER allow overhang of materials when raising or lowering the platform.

NEVER use the boom or platform to push or pull or to lift any part of the trailer.

NEVER use the boom or platform to place a load against any structure, materials, or equipment.

NEVER climb on the boom. In the case of power failure or equipment malfunction, refer to the instructions for manual operation.

NEVER leave the keys in the boom lift while unattended or not in use.

MAINTENANCE SAFETY

Ensure the following safety precautions are observed whenever maintenance is performed on the Bil-Jax 3522A Articulating Boom Lift.

General Maintenance

ALWAYS perform maintenance procedures according too manufacturer's guidelines. NEVER disregard or bypass proper maintenance procedures.

ALWAYS inspect hydraulic system to ensure that all lines, connectors and fittings are properly fastened and in good condition.

ALWAYS turn the key switch OFF before performing maintenance on valve solenoids or other electric and electronic devices.

ALWAYS disconnect power to the hydraulic pump drive motor before making electrical checks of the hydraulic valves.

ALWAYS keep all mechanical parts properly adjusted and lubricated according to maintenance schedule and manufacturer’s specifications.

ALWAYS perform a function check of operating controls before each use and after repairs have been made.

ALWAYS locate and protect against possible pinch points prior to performing maintenance and repairs.

ALWAYS use factory-approved parts to repair or maintain equipment. If any portion of this equipment is rebuilt or repaired, retesting is required in accordance with factory instructions.

ALWAYS maintain a safe distance while testing the hydraulic components. NEVER test or operate the hydraulic components while personnel are near the equipment.

NEVER allow water or foreign particles into the DC electric motor housing. Inclusion of water or foreign particles may cause serious damage to the motor. If the motor becomes wet, consult Bil-Jax Service Department for proper drying instructions.

NEVER add unauthorized fluids to the hydraulic system or battery. NEVER mix hydraulic oils. Consult manufacturer specifications. Refer to Section 4 for hydraulic system maintenance instructions.

NEVER exceed the manufacturer's recommended relief valve settings.

NEVER touch or allow metal tools to contact any electronic components that are sensitive to static discharge. ALWAYS use static discharge prevention mats and grounding devices when handling electronic components.

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Contents Page Copyright Bil-Jax, Inc . All Rights Reserved Boom Personnel LiftTaylor Parkway Archbold, Ohio Phone800 419 Fax 419 Table of Contents List of Tables List of IllustrationsSafety Notices SafetyDuring Operation Before OperationGeneral Maintenance Maintenance SafetyBattery Maintenance Damaged Equipment Policy Safety StatementNhtsa Reporting Safety DefectsModel 3522A Articulating Boom Lift General IntroductionBoom Lift Control Panel Ground Feature Model 3522A SpecificationsWarranty Claims Process WarrantyOperation Ground Control Station Ground Control StationDisplay Panel Platform Control Station Platform Control StationVolt Outlet Outrigger Controls Normal Operating ProcedureOperation Hand Pump and Controls for Manual Lift Operation Manual Boom OperationManual Lowering Battery Charger Faceplate Battery RechargeTrailer Hitching Boom Lift TransportBIL-JAX 3522A Operator Service Verify correct tire inflation Daily Service ChecksVerify that boom down limit switches operate correctly Verify that outrigger safety interlocks operate correctlyInspect all electrical wiring Weekly Service ChecksMonthly Service Checks Check Battery electrolyte levelTroubleshooting Steps TroubleshootingError Code Definitions Error Code DefinitionsError Message Definition of Error Comments LR Outrigger BIL-JAX 3522A Identification Plates Replacement DecalsDecal Locations Ansi Reprint Responsibilities of Dealers and InstallersInspection and Test Records Responsibility of Users Responsibilities of Renters, Lessors or Lessees Denotes Prohibited Zone BIL-JAX 3522A Material Safety Data Sheet Material Safety DataSection V -- Health Hazard Data Section II -- Health Hazard Data BIL-JAX 3522A Equipment Options Material Lifting Hook Material Lifting Hook ConfigurationPlatform Rotator Horizontal JIB RotatorCombination Hitch Combination Hitch InstallationReplacement Decals Decal No Description of Decal Replacement DecalsPage BIL-JAX Model 3522A Quick Start Guide Taylor Parkway Archbold, OH Phone 419 800 Fax