Summit 3522a manual Weekly Service Checks, Monthly Service Checks, Check Battery electrolyte level

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4 — OPERATOR SERVICE

WEEKLY SERVICE CHECKS

Perform the following service checks at least once each week:

Check Battery electrolyte level.

If battery charge is low, add enough water to bring the electrolyte level to the top of the plates.

If batteries are fully charged, raise electrolyte level to full mark in each cell.

Inspect all electrical wiring.

Check for cuts, loose terminals, broken wires, chaffing and corrosion.

Repair all damage, remove corrosion and seal exposed connections.

Check transport hitch components for damage.

Inspect Boom lift for missing, loose or damaged hardware.

Repair or replace as necessary.

MONTHLY SERVICE CHECKS

Perform the following service checks at least once each month:

Clean all battery terminals.

Check battery for loose connections or damaged wires.

Verify proper operation of manual lowering valves and hand pump

Refer to Section 3 for manual boom operating procedures.

Lubricate all compartment hinges and latches, slew ring and mating gear.

Use NLGI Grade 2 multi-purpose grease.

Check wheel nut torque.

Refer to Figure 4-3 for correct wheel nut tightening sequence.

Evenly tighten wheel nuts to 25 lb-ft (34 N*m) in the tightening sequence shown.

Repeat sequence, tightening wheel nuts to 60 lb-ft (81 N*m) and to 100 lb-ft (136 N*m).

NOTE: When wheels are newly installed or replaced, verify wheel nut torque after 50 and 100 miles of travel and monthly thereafter. Follow this procedure each time the wheel is removed and reinstalled.

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2 5

Figure 4-3. Wheel Nut Tightening Sequence

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Contents Page Taylor Parkway Archbold, Ohio Phone800 419 Fax 419 Boom Personnel LiftCopyright Bil-Jax, Inc . All Rights Reserved Table of Contents List of Tables List of IllustrationsSafety Notices SafetyDuring Operation Before OperationGeneral Maintenance Maintenance SafetyBattery Maintenance Damaged Equipment Policy Safety StatementNhtsa Reporting Safety DefectsModel 3522A Articulating Boom Lift General IntroductionBoom Lift Control Panel Ground Feature Model 3522A SpecificationsWarranty Claims Process WarrantyOperation Ground Control Station Ground Control StationDisplay Panel Platform Control Station Platform Control StationVolt Outlet Outrigger Controls Normal Operating ProcedureOperation Hand Pump and Controls for Manual Lift Operation Manual Boom OperationManual Lowering Battery Charger Faceplate Battery RechargeTrailer Hitching Boom Lift TransportBIL-JAX 3522A Operator Service Verify that boom down limit switches operate correctly Daily Service ChecksVerify that outrigger safety interlocks operate correctly Verify correct tire inflationMonthly Service Checks Weekly Service ChecksCheck Battery electrolyte level Inspect all electrical wiringTroubleshooting Steps TroubleshootingError Code Definitions Error Code DefinitionsError Message Definition of Error Comments LR Outrigger BIL-JAX 3522A Identification Plates Replacement DecalsDecal Locations Ansi Reprint Responsibilities of Dealers and InstallersInspection and Test Records Responsibility of Users Responsibilities of Renters, Lessors or Lessees Denotes Prohibited Zone BIL-JAX 3522A Material Safety Data Sheet Material Safety DataSection V -- Health Hazard Data Section II -- Health Hazard Data BIL-JAX 3522A Equipment Options Material Lifting Hook Material Lifting Hook ConfigurationPlatform Rotator Horizontal JIB RotatorCombination Hitch Combination Hitch InstallationReplacement Decals Decal No Description of Decal Replacement DecalsPage BIL-JAX Model 3522A Quick Start Guide Taylor Parkway Archbold, OH Phone 419 800 Fax