Summit 3522a manual Before Operation, During Operation

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DO NOT USE

BIL-JAX 3522A

BEFORE OPERATION

Ensure the following general safety precautions are followed before operating the Bil-Jax Model 3522A Articulating Boom Lift:

ALWAYS survey the usage area for potential hazards, such as untamped earth fills, unlevel surfaces, overhead obstructions and electrically charged conductors or wires. Maintain awareness of any potential hazards. ALWAYS watch for moving vehicles in the operating area.

ALWAYS read, understand and obey the procedures set forth in this manual before attempting to operate equipment.

ALWAYS inspect the equipment for damaged or worn parts. Check for cracked welds, hydraulic leaks, damaged wiring, loose wire connectors, damaged outriggers, low tire pressure, uneven tire wear or tire damage. Check for any improperly operating components. NEVER operate equipment if any damage is present or suspected. Damaged or malfunctioning equipment must be repaired before operation.

ALWAYS wear proper clothing. Wear protective equipment as required by federal, state and local regulations. Keep loose clothing, jewelry, gloves and hair away from moving parts.

ALWAYS wear a safety harness and lanyard.

ALWAYS locate, read and obey all directions and warnings displayed on the equipment.

ALWAYS inspect the equipment for DO NOT USE tags placed by previous operators or maintenance personnel. NEVER use equipment tagged in this way until all repairs are made and all

tags are removed by authorized personnel.

ALWAYS inspect the platform and the outrigger footpads for mud, grease, or other slippery material. ALWAYS remove any such material from the equipment to reduce the possibility of slippage.

NEVER allow improperly trained personnel to operate this equipment. Only trained and authorized personnel shall operate this equipment.

NEVER operate this equipment while under the influence of drugs or alcohol, while taking prescription medications, while feeling ill or prone to dizziness. Operators must be physically fit and thoroughly trained.

NEVER modify, alter or change the equipment in any way that would affect its original design or operation.

NEVER operate equipment in any way for which it is not intended.

DURING OPERATION

Ensure the following general safety precautions are followed during the operation of the Bil-Jax Model

3522A Articulating Boom Lift:

ALWAYS position lift away from power sources to ensure that no part of the lift can accidentally reach into an unsafe area. This includes full extension of the boom through 700 degrees rotation.

DANGER

This machine is not insulated for use near electrical power lines and DOES NOT provide protection from contact with or close proximity to any electrically charged conductor. Operator must maintain safe clearances at all times (10 feet/3.05 meters minimum) and always allow for platform movement such as wind-induced sway. Always contact the power company before performing work near power lines. Assume every power line is live. Remember, power lines can be blown by the wind. Refer to Table 1-1 for minimum safe approach distances between the machine and electrical power lines.

Table 1-1. Minimum Safe Approach Distances

Voltage Range

Minimum Safe Approach Distance

(Feet)

(Meters)

(Phase to Phase)

0 to 300V

Avoid Contact

 

 

 

Over 300V to 50KV

10

3.05

 

 

 

Over 50KV to 200KV

15

4.60

 

 

 

Over 200KV to 350KV

20

6.10

 

 

 

Over 350KV to 500KV

25

7.62

 

 

 

Over 500KV to 750KV

35

10.67

 

 

 

Over 750KV to 1000KV

45

13.72

ALWAYS operate only on a firm and level surface. NEVER operate equipment on surfaces that do not support the equipment with its rated load capacity or on surfaces that do not support force exerted on the outriggers during boom extension and rotation.

ALWAYS keep personnel away from potential pinch or shear points.

ALWAYS report any misuse of equipment to the proper authorities.

ALWAYS maintain sure footing on the work platform. ALWAYS wear proper footgear. NEVER wear shoes with slippery or slick soles.

ALWAYS keep personnel and obstructions clear of the machine when repositioning basket.

ALWAYS cordon the area surrounding the outriggers to keep personnel and other equipment away from the machine while in use.

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Contents Page Boom Personnel Lift Copyright Bil-Jax, Inc . All Rights ReservedTaylor Parkway Archbold, Ohio Phone800 419 Fax 419 Table of Contents List of Illustrations List of TablesSafety Safety NoticesBefore Operation During OperationMaintenance Safety General MaintenanceBattery Maintenance Safety Statement Damaged Equipment PolicyReporting Safety Defects NhtsaGeneral Introduction Model 3522A Articulating Boom LiftBoom Lift Control Panel Ground Specifications Feature Model 3522AWarranty Warranty Claims ProcessOperation Ground Control Station Ground Control StationDisplay Panel Platform Control Station Platform Control StationVolt Outlet Normal Operating Procedure Outrigger ControlsOperation Manual Boom Operation Hand Pump and Controls for Manual Lift OperationManual Lowering Battery Recharge Battery Charger FaceplateBoom Lift Transport Trailer HitchingBIL-JAX 3522A Operator Service Verify that outrigger safety interlocks operate correctly Daily Service ChecksVerify that boom down limit switches operate correctly Verify correct tire inflationCheck Battery electrolyte level Weekly Service ChecksMonthly Service Checks Inspect all electrical wiringTroubleshooting Troubleshooting StepsError Code Definitions Error Code DefinitionsError Message Definition of Error Comments LR Outrigger BIL-JAX 3522A Replacement Decals Identification PlatesDecal Locations Responsibilities of Dealers and Installers Ansi ReprintInspection and Test Records Responsibility of Users Responsibilities of Renters, Lessors or Lessees Denotes Prohibited Zone BIL-JAX 3522A Material Safety Data Material Safety Data SheetSection V -- Health Hazard Data Section II -- Health Hazard Data BIL-JAX 3522A Equipment Options Material Lifting Hook Configuration Material Lifting HookHorizontal JIB Rotator Platform RotatorCombination Hitch Installation Combination HitchReplacement Decals Replacement Decals Decal No Description of DecalPage BIL-JAX Model 3522A Quick Start Guide Taylor Parkway Archbold, OH Phone 419 800 Fax