Multiquip GB114BC Removing the Lamp/Balloon Assembly, Removal of Winch, Removing the Lamp Cable

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GLOBUG LIGHTING SYSTEM — MAINTENANCE

Check Cable Wear

The wire rope (cable) that raises and extends the mast is a very important part of the GloBug lighting system. Following the pro- cedure below when replacing wire rope (cable).

DANGER - Lighting System Cable System

Safety

Wire rope (cable) will fail if it is worn, frayed, misused, crushed, kinked or damaged in any way. ALWAYS check the cable and pulley for any abnormalities before use.

DO NOT use it if there is even the slightest cause for concern and replace any damaged cable or pulley immediately.

Removing the Lamp/Balloon Assembly

1.Place the lamp/ballon assembly in the STOW position.

2.With a 5 mm allen wrench, loosen the set screw (Figure 23) that secures the lamp to the mast adapter stand.

3.Remove the lamp/balloon assembly from the mast adapter stand and set aside in a safe place where it will not get damaged.

Removal of Winch

1.Fully lower the mast to its vertical resting position.

2.Remove the four retaining screws and washers (Figure 31) that secure the winch cover. Remove the winch cover.

3.Loosen the winch cable retaining screw. Pull and remove the winch cable from the locking pin.

4.Remove the three retaining screws and washers that secure the winch to the mast. Remove the winch.

Removing the Hanger

1.Remove the M12 x 40 bolt (Figure 32) from the hanger support assembly, then remove the hanger. Set hanger aside in a safe place where it will not get damaged.

Figure 32. Removing the Hanger

Removing the Lamp Cable

1.Cut all the cable zip ties (Figure 33) that secure the lamp cable to the various mast sections.

2.Remove the lamp cable from the various mast sections and set cable aside in a safe place where it will not get damaged. Mark the order of the cable sections so that they can be placed back in the same order. Make sure cable is laid flat and out of the way so that personnel will not trip over it.

Figure 33. Cutting the Lamp Cable ZipTies

Figure 31. Winch/Cable Removal

PAGE 30 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)

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Contents Model GB114BC Page Heres HOW to GET Help Table of Contents Direct TOLL-FREE access Globug Lighting System Safety Message Alert Symbols Foryour Safety and the Safety of OthersGlobug Lighting System Safety Message Alert Symbols General Safety Globug Lighting System Rules for Safe OperationMast Safety Globug Lighting System Rules for Safe OperationLamp Safety and Care Maintenance Safety EmergenciesGlobug Lighting System Operation and Safety Decals Machine Safety DecalsGlobug Lighting System Operation and Safety Decals Globug Lighting System Operation and Safety Decals Globug Lighting System Specifications SpecificationsGlobug Lighting System Dimensions Globug Lighting System Floodlight Footcandle Plot Floodlight Footcandle Plot Bal120-StandardGlobug Lighting System Floodlight Footcandle Plot Floodlight Footcandle Plot BAL120R-ReflectorDegree coverage Alarm Buzzer Globug Lighting System General InformationBalloon Envelopes Page Globug Lighting System Components Globug Lighting System Components GloBug Setup Outriggers Deployed PositionGlobug Lighting System PRE-SETUP Positioning the BalloonGlobug Lighting System PRE-SETUP/OPERATION Applying PowerShutdown Globug Lighting System Shutdown StorageGlobug Lighting System Maintenance Removing the Lamp/Balloon AssemblyRemoving the Lamp Globug Lighting System Maintenance Installing a New LampReplacing the Balloon Removing the Lamp Cable Removing the Lamp/Balloon AssemblyRemoval of Winch Check Cable WearCable Release Access Point Pulling-Out the Mast SectionsInstallation of Winch Cable Bypassing Cable Stop LatchInstalling the Lamp Power Cable Installation of WinchInstalling the Hanger Ballast Box RemovalFilter Replacement Balloon/Lamp PlacementGlobug Lighting System Maintenance Wiring Diagram Wiring DiagramGlobug Lighting System Maintenance Globug Lighting System Maintenance Globug Lighting System -TROUBLESHOOTING Lamps Lamp TroubleshootingGlobug Lighting System -TROUBLESHOOTING Mast Mast TroubleshootingExplanation of Code in Remarks Column Items Found In the Remarks ColumnItems Found In the Items Number Column Globug Lighting System Spare Parts Qty DescriptionGlobug Lighting System Nameplate and Decals Globug Lighting System Nameplate and Decals Globug Lighting System -T-HANDLE Assy Handle Grip Globug Lighting System Steering Assy Part Name Globug Lighting System Outrigger Assy Bracket OUT,R R Globug Lighting System Mast Adapter Assy Stand Globug Lighting System Main Mast Assy Screw and Washer Globug Lighting System Mast Section Assy Second Mast Globug Lighting System Baseplate Cover Assy Cover Ballast CP Globug Lighting System Ballast Assy Holder Globug Lighting System FAN BLOWER/LAMP Base Assy Cable 2 Balloon CP Globug Lighting System BALLOON/LAMP Guard Assy Globug Lighting System BALLOON/LAMP Guard Assy Effective October 1, 2002 Terms and Conditions of Sale Parts Page Your Local Dealer is