Multiquip GB114BC manual Installation of Winch, Ballast Box Removal, Installing the Hanger

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GLOBUG LIGHTING SYSTEM — MAINTENANCE

Installation of Winch

1.Reinstall the three retaining screws (Figure 31) and washers that secure the winch to the mast. Tighten screws between 24~ 33 ft-lbs. (33 ~ 45 N-m).

2.Install the four retaining screws and washers (Figure 31) that secure the winch cover. Tighten securely.

3.Turning the winch handle clockwise, wind the cable tightly around the winch shaft.

4.Raise, extend, retract and lower the mast several times to verify correct operation.

5.If the winch malfunctions, such as defective brake mecha- nism, replace entire winch assembly immediately.

Installing the Hanger

1.Reinstall the M12 x 40 bolt (Figure 32) that supports the hanger onto the main mast. Tighten bolt between 28~ 38 ft-lbs. (38 ~ 51 N-m).

Installing the Lamp Power Cable

1.Check the entire lamp cable for any signs of wear, such as cuts or frays. If the cable is damaged in any way, replace entire cable. DO NOT use a worn or damaged cable to operate the GloBug. The possibility exists of shock or electrocution.

2.Using zip ties connect the lamp power cable to the vari- ous mast sections as shown in Figure 33. Remember to connect the lamp cables to the mast in the same order that they were removed.

3.Cutoff any excess zip tie material.

Ballast Box Removal

WARNING - HOT SURFACE (BALLAST)

Dangerous conditions exists inside the ballast compartment. Please use extreme caution when performing maintenance on the ballast box.

NEVER touch the ballast or ballast cover while the lamp is on.These components generate an

extreme amount of heat, which makes their surfaces very hot!. ALWAYS allow the ballast box and cover surface to cool down before servicing.

DANGER - HIGHVOLTAGE (BALLAST)

The electronic components of the ballast generate high voltage conditions. These conditions can be lethal and cause bodily harm, even death. When performing maintenance or troubleshooting, have only experienced personnel work on the ballast.

The ballast electronics are located within the cart frame of the GloBug.To gain access to the ballast (Figure 40), remove the 6 retaining screws (M8 X 25) that secure the ballast cover to the cart.

Figure 40. Removing the Ballast

GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 33

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Contents Model GB114BC Page Heres HOW to GET Help Table of Contents Direct TOLL-FREE access Foryour Safety and the Safety of Others Globug Lighting System Safety Message Alert SymbolsGlobug Lighting System Safety Message Alert Symbols Globug Lighting System Rules for Safe Operation General SafetyGlobug Lighting System Rules for Safe Operation Mast SafetyLamp Safety and Care Emergencies Maintenance SafetyMachine Safety Decals Globug Lighting System Operation and Safety DecalsGlobug Lighting System Operation and Safety Decals Globug Lighting System Operation and Safety Decals Specifications Globug Lighting System SpecificationsGlobug Lighting System Dimensions Floodlight Footcandle Plot Bal120-Standard Globug Lighting System Floodlight Footcandle PlotFloodlight Footcandle Plot BAL120R-Reflector Globug Lighting System Floodlight Footcandle PlotDegree coverage Alarm Buzzer Globug Lighting System General InformationBalloon Envelopes Page Globug Lighting System Components Globug Lighting System Components Outriggers Deployed Position GloBug SetupPositioning the Balloon Globug Lighting System PRE-SETUPGlobug Lighting System PRE-SETUP/OPERATION Applying PowerShutdown Storage Globug Lighting System ShutdownGlobug Lighting System Maintenance Removing the Lamp/Balloon AssemblyRemoving the Lamp Globug Lighting System Maintenance Installing a New LampReplacing the Balloon Removal of Winch Removing the Lamp/Balloon AssemblyRemoving the Lamp Cable Check Cable WearPulling-Out the Mast Sections Cable Release Access PointBypassing Cable Stop Latch Installation of Winch CableInstalling the Hanger Installation of WinchInstalling the Lamp Power Cable Ballast Box RemovalBalloon/Lamp Placement Filter ReplacementWiring Diagram Globug Lighting System Maintenance Wiring DiagramGlobug Lighting System Maintenance Globug Lighting System Maintenance Lamp Troubleshooting Globug Lighting System -TROUBLESHOOTING LampsMast Troubleshooting Globug Lighting System -TROUBLESHOOTING MastExplanation of Code in Remarks Column Items Found In the Remarks ColumnItems Found In the Items Number Column Qty Description Globug Lighting System Spare PartsGlobug Lighting System Nameplate and Decals Globug Lighting System Nameplate and Decals Globug Lighting System -T-HANDLE Assy Handle Grip Globug Lighting System Steering Assy Part Name Globug Lighting System Outrigger Assy Bracket OUT,R R Globug Lighting System Mast Adapter Assy Stand Globug Lighting System Main Mast Assy Screw and Washer Globug Lighting System Mast Section Assy Second Mast Globug Lighting System Baseplate Cover Assy Cover Ballast CP Globug Lighting System Ballast Assy Holder Globug Lighting System FAN BLOWER/LAMP Base Assy Cable 2 Balloon CP Globug Lighting System BALLOON/LAMP Guard Assy Globug Lighting System BALLOON/LAMP Guard Assy Effective October 1, 2002 Terms and Conditions of Sale Parts Page Your Local Dealer is