Multiquip DCA800SSK2 manual Enclosure ASSY. #3

Page 100

ENCLOSURE ASSY. #3

PAGE 100 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)

Image 100 Contents
Model DCA800SSK2 This Manual Must Accompany the Equipment AT ALL TimesProposition 65 Warning Administrator Reporting Safety DefectsNhtsa Table of Contents DCA800SSK2Parts Ordering Procedures Ordering parts has never been easierSafety Information Safety MessagesGenerator Safety General Safety Always know the location of the nearest Engine Safety Before servicing equipmentFuel Safety Towing Safety Never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engineElectrical Safety Grounding SafetyPower Cord/Cable Safety Device. All installations should beBattery Safety Environmental SafetySpecifications Komatsu SAA6D170E3Dimensions DimensionsInstallation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationMounting Generator GroundingGeneral Information Major Components Item noGenerator Control Panel Pilot Lamp Indicates the system is runningOwing from the U,V, and W Output Terminal Lugs to the load Air Filter Alarm When the air fi lter Engine Operating PanelPage Output Terminal Familiarization Output Terminal Panel FamiliarizationTerminal legs O and Ground are considered bonded grounds Connecting Loads Over Current RelayThree Phase Load Single Phase LoadLoad Application Generator Outputs Generator Output VoltagesVoltage ChangeOver Board Generator AmperageHOW to Read the AC Ammeter and AC Voltage Gauges Generator OUTPUTS/GAUGE ReadingAC Voltmeter Gauge Reading AC Ammeter Gauge ReadingOutput Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages 3Ø-480V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages INSPECTION/SETUP Circuit BreakersLubrication OIL Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCleaning the Radiator AIR Cleaner FAN Belt TensionCoolant ANTIFREEZE/SUMMER COOLANT/ Water Operation in Freezing WeatherBattery Battery Cable InstallationWiring AlternatorGenerator Startup Procedure Manual Before StartingEngine’s exhaust contains harmful emissions Is lit onPlace the engine speed switch in the LOW position Figure Starting ManualVerify that the main circuit breaker on lamp is lit on Ammeter No LoadGenerator Startup Procedure Auto Mode Starting Auto ModeBefore connecting this generator to any Place the engine speed switch in the High positionNormal Shutdown Procedure Generator Shutdown ProceduresEmergency Shutdown Procedure General Inspection AIR Cleaner MaintenanceAir Cleaner with Dust Indicator Fuel Tank Inspection Fuel AdditionAIR Removal Radiator Cleaning Check OIL LevelReplacing Oil Filter Flushing OUT Radiator and Replacing CoolantBattery Charger and Jacket Water Heater Power Connections Trailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Brake Drums or discs, Linings, and Hoses Electric BrakesAir Leaks Tire Wear/Inflation TIRES/WHEELS/LUG NutsSuspension Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramGenerator Wiring Diagram Main Breaker Engine Wiring DiagramEngine Wiring Diagram Controller Wiring DiagramTroubleshooting Generator Troubleshooting Engine Controller Clean/repair radiator grillAdjust governor actuator Adjust governor controllerKomatsu Engine Controller Page Sample Parts List Explanation of Code in Remarks ColumnSuggested Spare Parts To 3 unitsGenerator Assy Balancing Weight KIT Field AssyRESISTOR, 80W 50K Ω Insulator WasherGenerator Assy Bearing Cover PackingCover Bracket Stator CoverControl Panel Assy Circuit Breaker on Switch SwitchPanel Light Switch Control PanelControl BOX Assy Control BOX Ammeter Current TransformerElectric Parts SET Panel Machine ScrewControl BOX Assy Change Terminal Terminal PlateChange Plate Snap PINEngine Assy ENGINE, Komatsu SAA170E3 Engine FootRadiator Bracket HoseEngine Assy Hose Band Hose JointValve Drain JointRadiator ASSY. S/N 316346 and Above Connector CushionClamp TubeAlternator ASSY. S/N 311209 and Above BELT, Alternator PULLEY, NON HardeningALTERNATOR, Assy Theromostat ASSY. S/N 316346 and Above HOUSING, Thermostat PlateThermostat SEAL, ThermostatWater Pump Assy 6240611302 315602 and Above6162631515 311819 and AboveStarter ASSY. S/N 316346 and Above 6008133512 62218168100101061645 0164331645Engine Operating Panel Assy Battery Switch Battery Switch BracketEngine Speed Switch Alarm LampOutput Terminal Assy Output Terminal Output Terminal BracketTerminal Output Terminal CoverOutput Terminal Assy Rubber Cushion ReceptacleBattery Assy Battery Battery SheetBattery Band Battery BoltMuffler Assy Exhaust Pipe MufflerOutlet Pipe Fuel Tank Assy Fuel Tank Fuel Tank CAPFuel Filter Fuel Gauge HoseEnclosure ASSY.#1 Enclosure ASSY. #1 Enclosure ASSY. #1 Filler Bracket Center FrameRoof Panel Filler Cover Enclosure ASSY. #2 Rear Frame Louver PanelRear Frame Cover Duct CoverEnclosure ASSY. #2 Guide PanelRoof Panel Cover Enclosure ASSY. #3 Splasher Panel Side PanelSide Door DuctEnclosure ASSY. #3 C5454300604 21A C5494405904C5454300904 22A C5494405904Rubber Seals Assy 0228901750 02289017800228901800 0228901690Nameplate and Decals Assy Control Panel & BOX Group Engine & Radiator GroupDecal Fuel Priming Engine Operating Panel Group Output Terminal GroupNameplate and Decals Assy Battery Group Muffler GroupFuel Tank Group Bonnet GroupNameplate and Decals Assy C1552000403 Terms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help