Multiquip DCA800SSK2 Coolant ANTIFREEZE/SUMMER COOLANT/ Water, Operation in Freezing Weather

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INSPECTION/SETUP

COOLANT (ANTIFREEZE/SUMMER COOLANT/ WATER)

Komatsu recommends antifreeze/summer coolant for use in their engines, which can be purchased in concentrate (and mixed with 50% demineralized water) or prediluted. See the Komatsu Engine Owner’s Manual for further details.

WARNING

If adding coolant/antifreeze mix to the radiator, DO NOT remove the radiator cap until the unit has completely cooled. The possibility of hot! coolant exists which can cause severe burns.

Daytoday addition of coolant is done from the recovery tank. When adding coolant to the radiator, DO NOT remove the radiator cap until the unit has completely cooled. See Table 10 for engine, radiator, and recovery tank coolant capacities. Make sure the coolant level in the recovery tank is always between the “H” and the “L” markings.

Table 10. Coolant Capacity

Engine and Radiator

40.4 gal (153.0 liters)

Reserve Tank

N/A

Operation in Freezing Weather

When operating in freezing weather, be certain the proper amount of antifreeze (Table 11) has been added.

Table 11. AntiFreeze

Operating Temperatures

Vol %

Freezing Point

 

 

AntiFreeze

°C

°F

 

 

 

50

37

34

 

 

 

NOTICE

When the antifreeze is mixed with water, the antifreeze mixing ratio must be less than 50%.

CLEANING THE RADIATOR

The engine may overheat if the radiator fi ns become overloaded with dust or debris. Periodically clean the radiator fi ns with compressed air. Cleaning inside the machine is dangerous, so clean only with the engine turned off and the negative battery terminal disconnected.

AIR CLEANER

Periodic cleaning/replacement is necessary. Inspect it in accordance with the Komatsu Engine Owner’s Manual.

FAN BELT TENSION

A slack fan belt may contribute to overheating, or to insuffi cient charging of the battery. Inspect the fan belt for damage and wear and adjust it in accordance with the

Komatsu Engine Owner’s Manual.

The fan belt tension is proper if the fan belt bends 10 to 15

mm(Figure 32) when depressed with the thumb as shown below.

Figure 32. Fan Belt Tension

CAUTION

NEVER place hands near the belts or fan while the generator set is running.

DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 31

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Contents This Manual Must Accompany the Equipment AT ALL Times Model DCA800SSK2Proposition 65 Warning Administrator Reporting Safety DefectsNhtsa DCA800SSK2 Table of ContentsOrdering parts has never been easier Parts Ordering ProceduresSafety Messages Safety InformationGenerator Safety General Safety Always know the location of the nearest Before servicing equipment Engine SafetyFrom fuel vapors or if fuel is spilled on a hot engine Fuel SafetyTowing Safety  Never use fuel as a cleaning agentDevice. All installations should be Electrical SafetyGrounding Safety Power Cord/Cable SafetyEnvironmental Safety Battery SafetyKomatsu SAA6D170E3 SpecificationsDimensions DimensionsTypical Generator Grounding Application InstallationGenerator Grounding Outdoor InstallationIndoor Installation MountingGeneral Information Item no Major ComponentsPilot Lamp Indicates the system is running Generator Control PanelOwing from the U,V, and W Output Terminal Lugs to the load Engine Operating Panel Air Filter Alarm When the air fi lterPage Output Terminal Familiarization Output Terminal Panel FamiliarizationTerminal legs O and Ground are considered bonded grounds Over Current Relay Connecting LoadsThree Phase Load Single Phase LoadLoad Application Generator Amperage Generator OutputsGenerator Output Voltages Voltage ChangeOver BoardAC Ammeter Gauge Reading HOW to Read the AC Ammeter and AC Voltage GaugesGenerator OUTPUTS/GAUGE Reading AC Voltmeter Gauge Reading1Ø-240V Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages 3Ø-480V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages Fuel Check INSPECTION/SETUPCircuit Breakers Lubrication OILOnly use #2 diesel fuel when refueling Refueling ProcedureOperation in Freezing Weather Cleaning the RadiatorAIR Cleaner FAN Belt Tension Coolant ANTIFREEZE/SUMMER COOLANT/ WaterAlternator BatteryBattery Cable Installation WiringIs lit on Generator Startup Procedure ManualBefore Starting Engine’s exhaust contains harmful emissionsStarting Manual Place the engine speed switch in the LOW position FigureAmmeter No Load Verify that the main circuit breaker on lamp is lit onPlace the engine speed switch in the High position Generator Startup Procedure Auto ModeStarting Auto Mode Before connecting this generator to anyNormal Shutdown Procedure Generator Shutdown ProceduresEmergency Shutdown Procedure General Inspection AIR Cleaner MaintenanceAir Cleaner with Dust Indicator Fuel Tank Inspection Fuel AdditionAIR Removal Flushing OUT Radiator and Replacing Coolant Radiator CleaningCheck OIL Level Replacing Oil FilterBattery Charger and Jacket Water Heater Power Connections Trailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Brake Drums or discs, Linings, and Hoses Electric BrakesAir Leaks Tire Wear/Inflation TIRES/WHEELS/LUG NutsSuspension Never use an pneumatic air gun to tighten wheel lug nuts Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Generator Wiring Diagram Main BreakerController Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Adjust governor controller Troubleshooting Engine ControllerClean/repair radiator grill Adjust governor actuatorKomatsu Engine Controller Page Explanation of Code in Remarks Column Sample Parts ListTo 3 units Suggested Spare PartsGenerator Assy Insulator Washer Balancing Weight KITField Assy RESISTOR, 80W 50K ΩGenerator Assy Stator Cover Bearing CoverPacking Cover BracketControl Panel Assy Control Panel Circuit Breaker on SwitchSwitch Panel Light SwitchControl BOX Assy Machine Screw Control BOXAmmeter Current Transformer Electric Parts SET PanelControl BOX Assy Snap PIN Change TerminalTerminal Plate Change PlateEngine Assy Hose ENGINE, Komatsu SAA170E3Engine Foot Radiator BracketEngine Assy Drain Joint Hose BandHose Joint ValveRadiator ASSY. S/N 316346 and Above Tube ConnectorCushion ClampAlternator ASSY. S/N 311209 and Above BELT, Alternator PULLEY, NON HardeningALTERNATOR, Assy Theromostat ASSY. S/N 316346 and Above SEAL, Thermostat HOUSING, ThermostatPlate ThermostatWater Pump Assy 311819 and Above 6240611302315602 and Above 6162631515Starter ASSY. S/N 316346 and Above 0164331645 60081335126221816810 0101061645Engine Operating Panel Assy Alarm Lamp Battery SwitchBattery Switch Bracket Engine Speed SwitchOutput Terminal Assy Output Terminal Cover Output TerminalOutput Terminal Bracket TerminalOutput Terminal Assy Receptacle Rubber CushionBattery Assy Battery Bolt BatteryBattery Sheet Battery BandMuffler Assy Exhaust Pipe MufflerOutlet Pipe Fuel Tank Assy Fuel Gauge Hose Fuel TankFuel Tank CAP Fuel FilterEnclosure ASSY.#1 Enclosure ASSY. #1 Enclosure ASSY. #1 Filler Cover Filler BracketCenter Frame Roof PanelEnclosure ASSY. #2 Duct Cover Rear FrameLouver Panel Rear Frame CoverEnclosure ASSY. #2 Guide PanelRoof Panel Cover Enclosure ASSY. #3 Duct Splasher PanelSide Panel Side DoorEnclosure ASSY. #3 22A C5494405904 C545430060421A C5494405904 C5454300904Rubber Seals Assy 0228901690 02289017500228901780 0228901800Nameplate and Decals Assy Output Terminal Group Control Panel & BOX GroupEngine & Radiator Group Decal Fuel Priming Engine Operating Panel GroupNameplate and Decals Assy Bonnet Group Battery GroupMuffler Group Fuel Tank GroupNameplate and Decals Assy C1552000403 Freight Policy Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help

DCA800SSK2 specifications

The Multiquip DCA800SSK2 is a robust and versatile portable diesel generator, designed to meet the demands of a wide range of applications. With a powerful 800 kW (kilowatt) capacity, it is particularly suited for use in construction sites, events, and emergency backup power situations. This generator combines reliability, durability, and ease of use, making it a popular choice among contractors and rental companies.

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The DCA800SSK2 is equipped with a state-of-the-art digital controller that offers enhanced monitoring and diagnostic capabilities. This intelligent control system enables users to track key performance metrics, such as voltage, frequency, and operating hours, all from a user-friendly interface. Furthermore, it includes automatic shutdown features for low oil pressure, high temperature, and overcurrent situations, providing an added layer of safety and preventing potential damage.

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