Multiquip DCA800SSK2 manual Fuel Addition, Fuel Tank Inspection, AIR Removal

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MAINTENANCE

If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result.This can lead to a loss of power, excessive carbon buildup in the combustion chamber and high fuel consumption. Change air cleaner more frequently if these conditions exists.

FUEL ADDITION

Add diesel fuel (the grade may vary according to season and locations).

Removing Water from the Fuel Tank

After prolonged use, water and other impurities accumulate in the bottom of the tank. Occasionally inspect the fuel tank for water contamination and drain the contents if required.

During cold weather, the more empty volume inside the tank, the easier it is for water to condense. This can be reduced by keeping the tank full with diesel fuel.

Cleaning Inside the Fuel Tank

If necessary, drain the fuel inside the fuel tank completely. Using a spray washer (Figure 63) wash out any deposits or debris that have accumulated inside the fuel tank.

Figure 63. Fuel Tank Cleaning

FUEL TANK INSPECTION

In addition to cleaning the fuel tank, the following components should be inspected for wear:

Rubber Suspension — look for signs of wear or deformity due to contact with oil. Replace the rubber suspension if necessary.

Fuel Hoses — inspect nylon and rubber hoses for signs of wear, deterioration and hardening.

Fuel Tank Lining — inspect the fuel tank lining for signs of excessive amounts of oil or other foreign matter.

Replacing Fuel Filter

Replace the fuel fi lter cartridge with new one every 500 hours or so.

Loosen the drain plug at the lower top of the fuel fi lter. Drain the fuel in the fuel body together with the mixed water. DO NOT spill the fuel during disassembly.

Vent any air

AIR REMOVAL

If air enters the fuel injection system of a diesel engine, starting becomes impossible. After running out of fuel, or after disassembling the fuel system, bleed the system according to the following procedure. See the Komatsu Engine Manual for details.

To restart after running out of fuel, turn the switch to the “ON” position for 1530 seconds. Try again, if needed.

DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 39

Image 39 Contents
This Manual Must Accompany the Equipment AT ALL Times Model DCA800SSK2Proposition 65 Warning Reporting Safety Defects AdministratorNhtsa DCA800SSK2 Table of ContentsOrdering parts has never been easier Parts Ordering ProceduresSafety Messages Safety InformationGeneral Safety Generator Safety Always know the location of the nearest Before servicing equipment Engine SafetyFrom fuel vapors or if fuel is spilled on a hot engine Fuel SafetyTowing Safety  Never use fuel as a cleaning agentDevice. All installations should be Electrical SafetyGrounding Safety Power Cord/Cable SafetyEnvironmental Safety Battery SafetyKomatsu SAA6D170E3 SpecificationsDimensions DimensionsTypical Generator Grounding Application InstallationGenerator Grounding Outdoor InstallationIndoor Installation MountingGeneral Information Item no Major ComponentsPilot Lamp Indicates the system is running Generator Control PanelOwing from the U,V, and W Output Terminal Lugs to the load Engine Operating Panel Air Filter Alarm When the air fi lterPage Output Terminal Panel Familiarization Output Terminal FamiliarizationTerminal legs O and Ground are considered bonded grounds Over Current Relay Connecting LoadsSingle Phase Load Three Phase LoadLoad Application Generator Amperage Generator OutputsGenerator Output Voltages Voltage ChangeOver BoardAC Ammeter Gauge Reading HOW to Read the AC Ammeter and AC Voltage GaugesGenerator OUTPUTS/GAUGE Reading AC Voltmeter Gauge Reading1Ø-240V Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240V Uvwo Terminal Output Voltages3Ø-480V Uvwo Terminal Output Voltages 1Ø-480V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages Fuel Check INSPECTION/SETUPCircuit Breakers Lubrication OILOnly use #2 diesel fuel when refueling Refueling ProcedureOperation in Freezing Weather Cleaning the RadiatorAIR Cleaner FAN Belt Tension Coolant ANTIFREEZE/SUMMER COOLANT/ WaterAlternator BatteryBattery Cable Installation WiringIs lit on Generator Startup Procedure ManualBefore Starting Engine’s exhaust contains harmful emissionsStarting Manual Place the engine speed switch in the LOW position Figure Ammeter No Load Verify that the main circuit breaker on lamp is lit onPlace the engine speed switch in the High position Generator Startup Procedure Auto ModeStarting Auto Mode Before connecting this generator to anyGenerator Shutdown Procedures Normal Shutdown ProcedureEmergency Shutdown Procedure Maintenance General Inspection AIR CleanerAir Cleaner with Dust Indicator Fuel Addition Fuel Tank InspectionAIR Removal Flushing OUT Radiator and Replacing Coolant Radiator CleaningCheck OIL Level Replacing Oil FilterBattery Charger and Jacket Water Heater Power Connections Trailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Electric Brakes Brake Drums or discs, Linings, and HosesAir Leaks TIRES/WHEELS/LUG Nuts Tire Wear/InflationSuspension Never use an pneumatic air gun to tighten wheel lug nuts Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Generator Wiring Diagram Main BreakerController Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Adjust governor controller Troubleshooting Engine ControllerClean/repair radiator grill Adjust governor actuatorKomatsu Engine Controller Page Explanation of Code in Remarks Column Sample Parts ListTo 3 units Suggested Spare PartsGenerator Assy Insulator Washer Balancing Weight KITField Assy RESISTOR, 80W 50K ΩGenerator Assy Stator Cover Bearing CoverPacking Cover BracketControl Panel Assy Control Panel Circuit Breaker on SwitchSwitch Panel Light SwitchControl BOX Assy Machine Screw Control BOXAmmeter Current Transformer Electric Parts SET PanelControl BOX Assy Snap PIN Change TerminalTerminal Plate Change PlateEngine Assy Hose ENGINE, Komatsu SAA170E3Engine Foot Radiator BracketEngine Assy Drain Joint Hose BandHose Joint ValveRadiator ASSY. S/N 316346 and Above Tube ConnectorCushion ClampAlternator ASSY. S/N 311209 and Above PULLEY, NON Hardening BELT, AlternatorALTERNATOR, Assy Theromostat ASSY. S/N 316346 and Above SEAL, Thermostat HOUSING, ThermostatPlate ThermostatWater Pump Assy 311819 and Above 6240611302315602 and Above 6162631515Starter ASSY. S/N 316346 and Above 0164331645 60081335126221816810 0101061645Engine Operating Panel Assy Alarm Lamp Battery SwitchBattery Switch Bracket Engine Speed SwitchOutput Terminal Assy Output Terminal Cover Output TerminalOutput Terminal Bracket TerminalOutput Terminal Assy Receptacle Rubber CushionBattery Assy Battery Bolt BatteryBattery Sheet Battery BandMuffler Assy Muffler Exhaust PipeOutlet Pipe Fuel Tank Assy Fuel Gauge Hose Fuel TankFuel Tank CAP Fuel FilterEnclosure ASSY.#1 Enclosure ASSY. #1 Enclosure ASSY. #1 Filler Cover Filler BracketCenter Frame Roof PanelEnclosure ASSY. #2 Duct Cover Rear FrameLouver Panel Rear Frame CoverEnclosure ASSY. #2 Panel GuideRoof Panel Cover Enclosure ASSY. #3 Duct Splasher PanelSide Panel Side DoorEnclosure ASSY. #3 22A C5494405904 C545430060421A C5494405904 C5454300904Rubber Seals Assy 0228901690 02289017500228901780 0228901800Nameplate and Decals Assy Output Terminal Group Control Panel & BOX GroupEngine & Radiator Group Decal Fuel Priming Engine Operating Panel GroupNameplate and Decals Assy Bonnet Group Battery GroupMuffler Group Fuel Tank GroupNameplate and Decals Assy C1552000403 Freight Policy Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help