Multiquip DCA800SSK2 Control Panel & BOX Group, Engine & Radiator Group, Output Terminal Group

Page 107

NAMEPLATE AND DECALS ASSY.

NO.

PART NO.

PART NAME

QTY.

REMARKS

12

B9521100404

DECAL : SAFETY INSTRUCTIOS

1

B92110040

13

B1552000103

DECAL : CAUTION

2

B15200010

 

 

CONTROL PANEL & BOX GROUP

 

 

21

0800520100

PLATE : ON OFF

1

AT 202

22

0800520904

PLATE : AMMETER CHANGE OVER SWITCH

1

N2438

23

0800520814

PLATE : VOLTMETER CHANGE OVER SWITCH

1

N2439

24

0800564004

PLATE : OFF

2

N3805

25

0800565004

PLATE : ON

2

N3806

26

0840624504

DECAL : CIRCUIT BREAKER

1

S3031

27

0840624604

DECAL : PANEL LIGHT SWITCH

1

S3032

28

0840624704

DECAL : PILOT LAMP

1

S3033

29

0840624804

DECAL : VOLTAGE REGULATOR

1

S3034

210

B9531100604

DECAL : WARNING ELECTRIC SHOCK HAZARD

2

B93110060

211

C5551000303

DECAL : SETTING FOR OUTPUT VOLTAGE

1

C55100030

212

C5561101003

DECAL : WHISPERWATT 800

1

C56110010

 

 

ENGINE & RADIATOR GROUP

 

 

31

0800689204

DECAL : COOLING WATER

1

S961

32

B9504000304

DECAL : CAUTION HOT PARTS

1

B90400030

33

B9504000404

DECAL : WARNING MOVING PARTS

2

B90400040

34

B9504100104

DECAL : WARNING HOT COOLANT

1

B90410010

35

0600501100

DECAL : WARNING

1

0600501100

36

0966810000

DECAL : FUEL PRIMING

1

 

 

 

ENGINE OPERATING PANEL GROUP

 

 

51

C5551001203

DECAL : OPERATING PANEL

1

C55100120

51A

0840647804

DECAL : EMERGENCY STOP

1

S4100

52

C5551001104

DECAL : WARNING LAMP

1

C55100110A

53

C0551000504

DECAL : BATTERY SWITCH

1

C05100050

 

 

OUTPUT TERMINAL GROUP

 

 

61

0840614104

DECAL : GROUND

1

S2635

62

9039209064

DECAL : START CONTACT

1

S4468

63

0840655704

DECAL : TERMINAL COVER STOPPER

1

S4516

64

B9511100304

DECAL : WARNING

1

B91110030

65

B9511100404

DECAL : WARNING ELECTRIC SHOCK HAZARD

1

B93110050

66

B9531100504

DECAL : WARNING ELECTRIC SHOCK HAZARD

1

B93110050

67

C0551000404

DECAL : 3 PHASE OUTPUT TERMINAL

1

C05100040

68

C5551000403

DECAL : RECEPTACLE & CIRCUIT BREAKER

1

C55100040

69

0840619904

DECAL : DANGER HIGH VOLTAGE

1

S2731

DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 107

Image 107
Contents This Manual Must Accompany the Equipment AT ALL Times Model DCA800SSK2Proposition 65 Warning Nhtsa Reporting Safety DefectsAdministrator DCA800SSK2 Table of ContentsOrdering parts has never been easier Parts Ordering ProceduresSafety Messages Safety Information Always know the location of the nearest General SafetyGenerator Safety Before servicing equipment Engine SafetyFrom fuel vapors or if fuel is spilled on a hot engine Fuel SafetyTowing Safety  Never use fuel as a cleaning agentDevice. All installations should be Electrical SafetyGrounding Safety Power Cord/Cable SafetyEnvironmental Safety Battery SafetyKomatsu SAA6D170E3 SpecificationsDimensions DimensionsTypical Generator Grounding Application InstallationGenerator Grounding Outdoor InstallationIndoor Installation MountingGeneral Information Item no Major ComponentsPilot Lamp Indicates the system is running Generator Control PanelOwing from the U,V, and W Output Terminal Lugs to the load Engine Operating Panel Air Filter Alarm When the air fi lterPage Terminal legs O and Ground are considered bonded grounds Output Terminal Panel FamiliarizationOutput Terminal Familiarization Over Current Relay Connecting LoadsLoad Application Single Phase LoadThree Phase Load Generator Amperage Generator OutputsGenerator Output Voltages Voltage ChangeOver BoardAC Ammeter Gauge Reading HOW to Read the AC Ammeter and AC Voltage GaugesGenerator OUTPUTS/GAUGE Reading AC Voltmeter Gauge Reading1Ø-240V Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages Fuel Check INSPECTION/SETUPCircuit Breakers Lubrication OILOnly use #2 diesel fuel when refueling Refueling ProcedureOperation in Freezing Weather Cleaning the RadiatorAIR Cleaner FAN Belt Tension Coolant ANTIFREEZE/SUMMER COOLANT/ WaterAlternator BatteryBattery Cable Installation WiringIs lit on Generator Startup Procedure ManualBefore Starting Engine’s exhaust contains harmful emissionsStarting Manual Place the engine speed switch in the LOW position FigureAmmeter No Load Verify that the main circuit breaker on lamp is lit onPlace the engine speed switch in the High position Generator Startup Procedure Auto ModeStarting Auto Mode Before connecting this generator to anyEmergency Shutdown Procedure Generator Shutdown ProceduresNormal Shutdown Procedure Air Cleaner with Dust Indicator MaintenanceGeneral Inspection AIR Cleaner AIR Removal Fuel AdditionFuel Tank Inspection Flushing OUT Radiator and Replacing Coolant Radiator CleaningCheck OIL Level Replacing Oil FilterBattery Charger and Jacket Water Heater Power Connections Coupler Type of hitch used on the trailer for towing Trailer MaintenanceTrailer Maintenance Air Leaks Electric BrakesBrake Drums or discs, Linings, and Hoses Suspension TIRES/WHEELS/LUG NutsTire Wear/Inflation Never use an pneumatic air gun to tighten wheel lug nuts Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Generator Wiring Diagram Main BreakerController Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Adjust governor controller Troubleshooting Engine ControllerClean/repair radiator grill Adjust governor actuatorKomatsu Engine Controller Page Explanation of Code in Remarks Column Sample Parts ListTo 3 units Suggested Spare PartsGenerator Assy Insulator Washer Balancing Weight KITField Assy RESISTOR, 80W 50K ΩGenerator Assy Stator Cover Bearing CoverPacking Cover BracketControl Panel Assy Control Panel Circuit Breaker on SwitchSwitch Panel Light SwitchControl BOX Assy Machine Screw Control BOXAmmeter Current Transformer Electric Parts SET PanelControl BOX Assy Snap PIN Change TerminalTerminal Plate Change PlateEngine Assy Hose ENGINE, Komatsu SAA170E3Engine Foot Radiator BracketEngine Assy Drain Joint Hose BandHose Joint ValveRadiator ASSY. S/N 316346 and Above Tube ConnectorCushion ClampAlternator ASSY. S/N 311209 and Above ALTERNATOR, Assy PULLEY, NON HardeningBELT, Alternator Theromostat ASSY. S/N 316346 and Above SEAL, Thermostat HOUSING, ThermostatPlate ThermostatWater Pump Assy 311819 and Above 6240611302315602 and Above 6162631515Starter ASSY. S/N 316346 and Above 0164331645 60081335126221816810 0101061645Engine Operating Panel Assy Alarm Lamp Battery SwitchBattery Switch Bracket Engine Speed SwitchOutput Terminal Assy Output Terminal Cover Output TerminalOutput Terminal Bracket TerminalOutput Terminal Assy Receptacle Rubber CushionBattery Assy Battery Bolt BatteryBattery Sheet Battery BandMuffler Assy Outlet Pipe MufflerExhaust Pipe Fuel Tank Assy Fuel Gauge Hose Fuel TankFuel Tank CAP Fuel FilterEnclosure ASSY.#1 Enclosure ASSY. #1 Enclosure ASSY. #1 Filler Cover Filler BracketCenter Frame Roof PanelEnclosure ASSY. #2 Duct Cover Rear FrameLouver Panel Rear Frame CoverEnclosure ASSY. #2 Roof Panel Cover PanelGuide Enclosure ASSY. #3 Duct Splasher PanelSide Panel Side DoorEnclosure ASSY. #3 22A C5494405904 C545430060421A C5494405904 C5454300904Rubber Seals Assy 0228901690 02289017500228901780 0228901800Nameplate and Decals Assy Output Terminal Group Control Panel & BOX GroupEngine & Radiator Group Decal Fuel Priming Engine Operating Panel GroupNameplate and Decals Assy Bonnet Group Battery GroupMuffler Group Fuel Tank GroupNameplate and Decals Assy C1552000403 Freight Policy Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help

DCA800SSK2 specifications

The Multiquip DCA800SSK2 is a robust and versatile portable diesel generator, designed to meet the demands of a wide range of applications. With a powerful 800 kW (kilowatt) capacity, it is particularly suited for use in construction sites, events, and emergency backup power situations. This generator combines reliability, durability, and ease of use, making it a popular choice among contractors and rental companies.

One of the main features of the DCA800SSK2 is its advanced sound attenuation technology. This ensures that the generator operates quietly, minimizing noise pollution while maximizing performance. The enclosure is designed to reduce sound levels without compromising on the cooling requirements, which extends the overall lifespan of the generator. Users can expect noise levels well within acceptable limits for urban and residential areas.

The DCA800SSK2 is equipped with a state-of-the-art digital controller that offers enhanced monitoring and diagnostic capabilities. This intelligent control system enables users to track key performance metrics, such as voltage, frequency, and operating hours, all from a user-friendly interface. Furthermore, it includes automatic shutdown features for low oil pressure, high temperature, and overcurrent situations, providing an added layer of safety and preventing potential damage.

Fuel efficiency is another standout characteristic of the Multiquip DCA800SSK2. With a large fuel tank, it can operate for extended periods without frequent refueling, making it ideal for long-term use in remote areas where access to fuel may be limited. The generator's engine is engineered to provide optimal fuel consumption, ensuring that operators can maximize their running time while minimizing operational costs.

The DCA800SSK2 includes multiple outlets for electricity distribution, allowing users to connect various tools and equipment simultaneously. This versatility makes it suitable for a wide range of applications, from powering heavy machinery on construction sites to providing backup power for critical infrastructure.

Overall, the Multiquip DCA800SSK2 stands out in the market for its combination of power, efficiency, and advanced features. With its robust build quality, innovative technologies, and user-centric design, it is an excellent choice for anyone in need of a reliable portable generator. Whether for professional use or emergency situations, the DCA800SSK2 delivers outstanding performance and peace of mind.