Multiquip DCA800SSK2 Control BOX, Ammeter Current Transformer, Electric Parts SET Panel, PTF08A

Page 63

CONTROL BOX ASSY.

NO.

PART NO.

PART NAME

QTY.

REMARKS

1

C5214001602

CONTROL BOX

1

 

2

0601806166

AMMETER CURRENT TRANSFORMER 3

 

3

0017108020

HEX HEAD BOLT

6

 

4

C5261503703

ELECTRIC PARTS SET PANEL

1

 

5

C5261503503

ELECTRIC PARTS SET PANEL

1

 

6

0017108020

HEX HEAD BOLT

14

 

7

0601820625

AUTOMATIC VOLTAGE REGULATOR

1

 

8

0027105016

MACHINE SCREW

4

 

9

0601820892

OVER CURRENT RELAY

1

 

10

0027104016

MACHINE SCREW

2

 

11

0601815402

TERMINAL BOARD

1

 

12

0027104020

MACHINE SCREW

2

 

13

0601823240

RECTIFIER

1

 

14

0027105020

MACHINE SCREW

1

 

15

7818529500

CONTROLLER

1

REPLACES P/N 0602202615

15A

6240815300

PANEL

1

REPLACES P/N 0602129110

15B

6240815400

WIRE HARNESS

1

REPLACES P/N 0602202431

16

0017106015

HEX HEAD BOLT

6

 

17

0601842468

RESISTOR, 5W 150 OHM

1

 

18

0027103010

MACHINE SCREW

2

 

19

0601828533

RELAY, DC24V

1

 

20

0027104016

MACHINE SCREW

2

 

21

0601826022

RELAY, DC24V

1

 

22

0027103010

MACHINE SCREW

2

 

23

0601802149

FUSE, 10A

1

 

23A

0601802211

FUSE HOLDER

1

 

24

0027504020

MACHINE SCREW

2

 

25

0601823706

RELAY, DC24V

1

 

26

0027104016

MACHINE SCREW

2

 

27

LY2DC24V

RELAY

1

REPLACES P/N 0601823732

27A

PTF08A

SOCKET

1

REPLACES P/N 0601823109

27B

PYCA1

HOLDER

1

REPLACES P/N 0601824400

28

LY2DDC24V

RELAY

1

REPLACES P/N 0601827655

28A

PTF08A

SOCKET

1

REPLACES P/N 0601823109

28B

PYCA1

HOLDER

1

REPLACES P/N 0601824400

29

0601823759

RELAY

2

 

29A

PYF14A

SOCKET

2

REPLACES P/N 0601823146

29B

PYCA1

HOLDER

2

REPLACES P/N 0601824000

30

0027104016

MACHINE SCREW

8

 

31

M7080041000Q

CIRCUIT BREAKER, S8V 2500A

1

REPLACES P/N C5244300003

32

0010308050

HEX HEAD BOLT

8

 

32A

0042508000

WASHER, LOCK

8

 

32B

0041208000

WASHER, FLAT

8

 

33

7521861303

VOLTAGE CHANGEOVER BOARD

1

 

DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 63

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Contents This Manual Must Accompany the Equipment AT ALL Times Model DCA800SSK2Proposition 65 Warning Reporting Safety Defects AdministratorNhtsa DCA800SSK2 Table of ContentsOrdering parts has never been easier Parts Ordering ProceduresSafety Messages Safety InformationGeneral Safety Generator Safety Always know the location of the nearest Before servicing equipment Engine SafetyFrom fuel vapors or if fuel is spilled on a hot engine Fuel SafetyTowing Safety  Never use fuel as a cleaning agentDevice. All installations should be Electrical SafetyGrounding Safety Power Cord/Cable SafetyEnvironmental Safety Battery SafetyKomatsu SAA6D170E3 SpecificationsDimensions DimensionsTypical Generator Grounding Application InstallationGenerator Grounding Outdoor InstallationIndoor Installation MountingGeneral Information Item no Major ComponentsPilot Lamp Indicates the system is running Generator Control PanelOwing from the U,V, and W Output Terminal Lugs to the load Engine Operating Panel Air Filter Alarm When the air fi lterPage Output Terminal Panel Familiarization Output Terminal FamiliarizationTerminal legs O and Ground are considered bonded grounds Over Current Relay Connecting LoadsSingle Phase Load Three Phase LoadLoad Application Generator Amperage Generator OutputsGenerator Output Voltages Voltage ChangeOver BoardAC Ammeter Gauge Reading HOW to Read the AC Ammeter and AC Voltage GaugesGenerator OUTPUTS/GAUGE Reading AC Voltmeter Gauge Reading1Ø-240V Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240V Uvwo Terminal Output Voltages3Ø-480V Uvwo Terminal Output Voltages 1Ø-480V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages Fuel Check INSPECTION/SETUPCircuit Breakers Lubrication OILOnly use #2 diesel fuel when refueling Refueling ProcedureOperation in Freezing Weather Cleaning the RadiatorAIR Cleaner FAN Belt Tension Coolant ANTIFREEZE/SUMMER COOLANT/ WaterAlternator BatteryBattery Cable Installation WiringIs lit on Generator Startup Procedure ManualBefore Starting Engine’s exhaust contains harmful emissionsStarting Manual Place the engine speed switch in the LOW position FigureAmmeter No Load Verify that the main circuit breaker on lamp is lit onPlace the engine speed switch in the High position Generator Startup Procedure Auto ModeStarting Auto Mode Before connecting this generator to anyGenerator Shutdown Procedures Normal Shutdown ProcedureEmergency Shutdown Procedure Maintenance General Inspection AIR CleanerAir Cleaner with Dust Indicator Fuel Addition Fuel Tank InspectionAIR Removal Flushing OUT Radiator and Replacing Coolant Radiator CleaningCheck OIL Level Replacing Oil FilterBattery Charger and Jacket Water Heater Power Connections Trailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Electric Brakes Brake Drums or discs, Linings, and HosesAir Leaks TIRES/WHEELS/LUG Nuts Tire Wear/InflationSuspension Never use an pneumatic air gun to tighten wheel lug nuts Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Generator Wiring Diagram Main BreakerController Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Adjust governor controller Troubleshooting Engine ControllerClean/repair radiator grill Adjust governor actuatorKomatsu Engine Controller Page Explanation of Code in Remarks Column Sample Parts ListTo 3 units Suggested Spare PartsGenerator Assy Insulator Washer Balancing Weight KITField Assy RESISTOR, 80W 50K ΩGenerator Assy Stator Cover Bearing CoverPacking Cover BracketControl Panel Assy Control Panel Circuit Breaker on SwitchSwitch Panel Light SwitchControl BOX Assy Machine Screw Control BOXAmmeter Current Transformer Electric Parts SET PanelControl BOX Assy Snap PIN Change TerminalTerminal Plate Change PlateEngine Assy Hose ENGINE, Komatsu SAA170E3Engine Foot Radiator BracketEngine Assy Drain Joint Hose BandHose Joint ValveRadiator ASSY. S/N 316346 and Above Tube ConnectorCushion ClampAlternator ASSY. S/N 311209 and Above PULLEY, NON Hardening BELT, AlternatorALTERNATOR, Assy Theromostat ASSY. S/N 316346 and Above SEAL, Thermostat HOUSING, ThermostatPlate ThermostatWater Pump Assy 311819 and Above 6240611302315602 and Above 6162631515Starter ASSY. S/N 316346 and Above 0164331645 60081335126221816810 0101061645Engine Operating Panel Assy Alarm Lamp Battery SwitchBattery Switch Bracket Engine Speed SwitchOutput Terminal Assy Output Terminal Cover Output TerminalOutput Terminal Bracket TerminalOutput Terminal Assy Receptacle Rubber CushionBattery Assy Battery Bolt BatteryBattery Sheet Battery BandMuffler Assy Muffler Exhaust PipeOutlet Pipe Fuel Tank Assy Fuel Gauge Hose Fuel TankFuel Tank CAP Fuel FilterEnclosure ASSY.#1 Enclosure ASSY. #1 Enclosure ASSY. #1 Filler Cover Filler BracketCenter Frame Roof PanelEnclosure ASSY. #2 Duct Cover Rear FrameLouver Panel Rear Frame CoverEnclosure ASSY. #2 Panel GuideRoof Panel Cover Enclosure ASSY. #3 Duct Splasher PanelSide Panel Side DoorEnclosure ASSY. #3 22A C5494405904 C545430060421A C5494405904 C5454300904Rubber Seals Assy 0228901690 02289017500228901780 0228901800Nameplate and Decals Assy Output Terminal Group Control Panel & BOX GroupEngine & Radiator Group Decal Fuel Priming Engine Operating Panel GroupNameplate and Decals Assy Bonnet Group Battery GroupMuffler Group Fuel Tank GroupNameplate and Decals Assy C1552000403 Freight Policy Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help

DCA800SSK2 specifications

The Multiquip DCA800SSK2 is a robust and versatile portable diesel generator, designed to meet the demands of a wide range of applications. With a powerful 800 kW (kilowatt) capacity, it is particularly suited for use in construction sites, events, and emergency backup power situations. This generator combines reliability, durability, and ease of use, making it a popular choice among contractors and rental companies.

One of the main features of the DCA800SSK2 is its advanced sound attenuation technology. This ensures that the generator operates quietly, minimizing noise pollution while maximizing performance. The enclosure is designed to reduce sound levels without compromising on the cooling requirements, which extends the overall lifespan of the generator. Users can expect noise levels well within acceptable limits for urban and residential areas.

The DCA800SSK2 is equipped with a state-of-the-art digital controller that offers enhanced monitoring and diagnostic capabilities. This intelligent control system enables users to track key performance metrics, such as voltage, frequency, and operating hours, all from a user-friendly interface. Furthermore, it includes automatic shutdown features for low oil pressure, high temperature, and overcurrent situations, providing an added layer of safety and preventing potential damage.

Fuel efficiency is another standout characteristic of the Multiquip DCA800SSK2. With a large fuel tank, it can operate for extended periods without frequent refueling, making it ideal for long-term use in remote areas where access to fuel may be limited. The generator's engine is engineered to provide optimal fuel consumption, ensuring that operators can maximize their running time while minimizing operational costs.

The DCA800SSK2 includes multiple outlets for electricity distribution, allowing users to connect various tools and equipment simultaneously. This versatility makes it suitable for a wide range of applications, from powering heavy machinery on construction sites to providing backup power for critical infrastructure.

Overall, the Multiquip DCA800SSK2 stands out in the market for its combination of power, efficiency, and advanced features. With its robust build quality, innovative technologies, and user-centric design, it is an excellent choice for anyone in need of a reliable portable generator. Whether for professional use or emergency situations, the DCA800SSK2 delivers outstanding performance and peace of mind.
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