THEROMOSTAT ASSY. (S/N 316346 AND ABOVE)
PAGE 74 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
Model DCA800SSK2
This Manual Must Accompany the Equipment AT ALL Times
Proposition 65 Warning
Nhtsa
Reporting Safety Defects
Administrator
Table of Contents
DCA800SSK2
Parts Ordering Procedures
Ordering parts has never been easier
Safety Information
Safety Messages
Always know the location of the nearest
General Safety
Generator Safety
Engine Safety
Before servicing equipment
Never use fuel as a cleaning agent
Fuel Safety
Towing Safety
From fuel vapors or if fuel is spilled on a hot engine
Power Cord/Cable Safety
Electrical Safety
Grounding Safety
Device. All installations should be
Battery Safety
Environmental Safety
Specifications
Komatsu SAA6D170E3
Dimensions
Dimensions
Installation
Typical Generator Grounding Application
Mounting
Outdoor Installation
Indoor Installation
Generator Grounding
General Information
Major Components
Item no
Generator Control Panel
Pilot Lamp Indicates the system is running
Owing from the U,V, and W Output Terminal Lugs to the load
Air Filter Alarm When the air fi lter
Engine Operating Panel
Page
Terminal legs O and Ground are considered bonded grounds
Output Terminal Panel Familiarization
Output Terminal Familiarization
Connecting Loads
Over Current Relay
Load Application
Single Phase Load
Three Phase Load
Voltage ChangeOver Board
Generator Outputs
Generator Output Voltages
Generator Amperage
AC Voltmeter Gauge Reading
HOW to Read the AC Ammeter and AC Voltage Gauges
Generator OUTPUTS/GAUGE Reading
AC Ammeter Gauge Reading
3Ø-240V Uvwo Terminal Output Voltages
Output Terminal Panel Connections
Uvwo Terminal Output Voltages
1Ø-240V Uvwo Terminal Output Voltages
1Ø-277V Uvwo Terminal Output Voltages
3Ø-480V Uvwo Terminal Output Voltages
1Ø-480V Uvwo Terminal Output Voltages
Lubrication OIL
INSPECTION/SETUP
Circuit Breakers
Fuel Check
Refueling Procedure
Only use #2 diesel fuel when refueling
Coolant ANTIFREEZE/SUMMER COOLANT/ Water
Cleaning the Radiator
AIR Cleaner FAN Belt Tension
Operation in Freezing Weather
Wiring
Battery
Battery Cable Installation
Alternator
Engine’s exhaust contains harmful emissions
Generator Startup Procedure Manual
Before Starting
Is lit on
Place the engine speed switch in the LOW position Figure
Starting Manual
Verify that the main circuit breaker on lamp is lit on
Ammeter No Load
Before connecting this generator to any
Generator Startup Procedure Auto Mode
Starting Auto Mode
Place the engine speed switch in the High position
Emergency Shutdown Procedure
Generator Shutdown Procedures
Normal Shutdown Procedure
Air Cleaner with Dust Indicator
Maintenance
General Inspection AIR Cleaner
AIR Removal
Fuel Addition
Fuel Tank Inspection
Replacing Oil Filter
Radiator Cleaning
Check OIL Level
Flushing OUT Radiator and Replacing Coolant
Battery Charger and Jacket Water Heater Power Connections
Coupler Type of hitch used on the trailer for towing
Trailer Maintenance
Trailer Maintenance
Air Leaks
Electric Brakes
Brake Drums or discs, Linings, and Hoses
Suspension
TIRES/WHEELS/LUG Nuts
Tire Wear/Inflation
Lug Nut Torque Requirements
Never use an pneumatic air gun to tighten wheel lug nuts
Trailer Wiring Diagram
Trailer/Towing Vehicle Wiring Diagram
Generator Wiring Diagram
Generator Wiring Diagram
Generator Wiring Diagram Main Breaker
Engine Wiring Diagram
Engine Wiring Diagram
Controller Wiring Diagram
Troubleshooting Generator
Adjust governor actuator
Troubleshooting Engine Controller
Clean/repair radiator grill
Adjust governor controller
Komatsu Engine Controller
Page
Sample Parts List
Explanation of Code in Remarks Column
Suggested Spare Parts
To 3 units
Generator Assy
RESISTOR, 80W 50K Ω
Balancing Weight KIT
Field Assy
Insulator Washer
Generator Assy
Cover Bracket
Bearing Cover
Packing
Stator Cover
Control Panel Assy
Panel Light Switch
Circuit Breaker on Switch
Switch
Control Panel
Control BOX Assy
Electric Parts SET Panel
Control BOX
Ammeter Current Transformer
Machine Screw
Control BOX Assy
Change Plate
Change Terminal
Terminal Plate
Snap PIN
Engine Assy
Radiator Bracket
ENGINE, Komatsu SAA170E3
Engine Foot
Hose
Engine Assy
Valve
Hose Band
Hose Joint
Drain Joint
Radiator ASSY. S/N 316346 and Above
Clamp
Connector
Cushion
Tube
Alternator ASSY. S/N 311209 and Above
ALTERNATOR, Assy
PULLEY, NON Hardening
BELT, Alternator
Theromostat ASSY. S/N 316346 and Above
Thermostat
HOUSING, Thermostat
Plate
SEAL, Thermostat
Water Pump Assy
6162631515
6240611302
315602 and Above
311819 and Above
Starter ASSY. S/N 316346 and Above
0101061645
6008133512
6221816810
0164331645
Engine Operating Panel Assy
Engine Speed Switch
Battery Switch
Battery Switch Bracket
Alarm Lamp
Output Terminal Assy
Terminal
Output Terminal
Output Terminal Bracket
Output Terminal Cover
Output Terminal Assy
Rubber Cushion
Receptacle
Battery Assy
Battery Band
Battery
Battery Sheet
Battery Bolt
Muffler Assy
Outlet Pipe
Muffler
Exhaust Pipe
Fuel Tank Assy
Fuel Filter
Fuel Tank
Fuel Tank CAP
Fuel Gauge Hose
Enclosure ASSY.#1
Enclosure ASSY. #1
Enclosure ASSY. #1
Roof Panel
Filler Bracket
Center Frame
Filler Cover
Enclosure ASSY. #2
Rear Frame Cover
Rear Frame
Louver Panel
Duct Cover
Enclosure ASSY. #2
Roof Panel Cover
Panel
Guide
Enclosure ASSY. #3
Side Door
Splasher Panel
Side Panel
Duct
Enclosure ASSY. #3
C5454300904
C5454300604
21A C5494405904
22A C5494405904
Rubber Seals Assy
0228901800
0228901750
0228901780
0228901690
Nameplate and Decals Assy
Decal Fuel Priming Engine Operating Panel Group
Control Panel & BOX Group
Engine & Radiator Group
Output Terminal Group
Nameplate and Decals Assy
Fuel Tank Group
Battery Group
Muffler Group
Bonnet Group
Nameplate and Decals Assy
C1552000403
Terms and Conditions of Sale Parts
Freight Policy
Page
HERE’S HOW to GET Help