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PARTS ORDERING PROCEDURES
| | | | | | Ordering parts has never been easier! |
| | | | | | | Choose from three easy options: |
| | | | | | | | | | | | Effective: |
| | | | | | | | | | | | January 1st, 2006 |
Best Deal! Order via Internet (Dealers Only): | | | If you have an MQ Account, to obtain a Username |
| | | Order parts on-line using Multiquip’s SmartEquip website! | | |
| | | | | and Password, E-mail us at: parts@multiquip. |
| | | | N View Parts Diagrams | | | com. |
| | | | N Order Parts | | | To obtain an MQ Account, contact your |
| | | | N Print Specification Information | | | District Sales Manager for more information. |
| | | | | | | | | | | |
| | | | | Goto www.multiquip.com and click on | | | Use the internet and qualify for a 5% Discount | | |
| | | | | | | |
| | | | | | | | | | | | on Standard orders for all orders which include |
| | | | | | Order | Parts | to log in and save! |
| | | | | | | | | | | | complete part numbers.* |
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| | | | | | | | | | | | | | | |
| | | | | | | | | | | | Note: Discounts Are Subject To Change |
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| | | | | | Order via Fax (Dealers Only): | | | | | | | |
| | | | | | | | Fax your order in and qualify for a 2% Discount | | |
| | | | | | All customers are welcome to order parts via Fax. | | on Standard orders for all orders which include |
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| | | | | | Domestic (US) Customers dial: | | complete part numbers.* |
| | | | | | 1-800-6-PARTS-7 (800-672-7877) | | | | | | | |
| | | | | | | | | Note: Discounts Are Subject To Change |
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Order via Phone: Domestic (US) Dealers Call:
1-800-427-1244
Non-Dealer Customers: | | International Customers should contact |
Contact your local Multiquip Dealer for | |
| their local Multiquip Representatives for |
| | | | | | |
parts or call 800-427-1244 for help in | |
| Parts Ordering information. |
locating a dealer near you. | |
| |
| | | | |
When ordering parts, please supply: |
R | Dealer Account Number | R Specify Preferred Method of Shipment: |
R | Dealer Name and Address | UPS/Fed Ex | DHL |
R | Shipping Address (if different than billing address) | N Priority One | Truck |
R | Return Fax Number | N Ground | |
N Next Day | |
R | Applicable Model Number | |
N Second/Third Day | |
| | |
RQuantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 5
This Manual Must Accompany the Equipment AT ALL Times
Model DCA800SSK2
Proposition 65 Warning
Nhtsa
Reporting Safety Defects
Administrator
DCA800SSK2
Table of Contents
Ordering parts has never been easier
Parts Ordering Procedures
Safety Messages
Safety Information
Always know the location of the nearest
General Safety
Generator Safety
Before servicing equipment
Engine Safety
Towing Safety
Fuel Safety
Never use fuel as a cleaning agent
From fuel vapors or if fuel is spilled on a hot engine
Grounding Safety
Electrical Safety
Power Cord/Cable Safety
Device. All installations should be
Environmental Safety
Battery Safety
Komatsu SAA6D170E3
Specifications
Dimensions
Dimensions
Typical Generator Grounding Application
Installation
Indoor Installation
Outdoor Installation
Mounting
Generator Grounding
General Information
Item no
Major Components
Pilot Lamp Indicates the system is running
Generator Control Panel
Owing from the U,V, and W Output Terminal Lugs to the load
Engine Operating Panel
Air Filter Alarm When the air fi lter
Page
Terminal legs O and Ground are considered bonded grounds
Output Terminal Panel Familiarization
Output Terminal Familiarization
Over Current Relay
Connecting Loads
Load Application
Single Phase Load
Three Phase Load
Generator Output Voltages
Generator Outputs
Voltage ChangeOver Board
Generator Amperage
Generator OUTPUTS/GAUGE Reading
HOW to Read the AC Ammeter and AC Voltage Gauges
AC Voltmeter Gauge Reading
AC Ammeter Gauge Reading
Uvwo Terminal Output Voltages
Output Terminal Panel Connections
3Ø-240V Uvwo Terminal Output Voltages
1Ø-240V Uvwo Terminal Output Voltages
1Ø-277V Uvwo Terminal Output Voltages
3Ø-480V Uvwo Terminal Output Voltages
1Ø-480V Uvwo Terminal Output Voltages
Circuit Breakers
INSPECTION/SETUP
Lubrication OIL
Fuel Check
Only use #2 diesel fuel when refueling
Refueling Procedure
AIR Cleaner FAN Belt Tension
Cleaning the Radiator
Coolant ANTIFREEZE/SUMMER COOLANT/ Water
Operation in Freezing Weather
Battery Cable Installation
Battery
Wiring
Alternator
Before Starting
Generator Startup Procedure Manual
Engine’s exhaust contains harmful emissions
Is lit on
Starting Manual
Place the engine speed switch in the LOW position Figure
Ammeter No Load
Verify that the main circuit breaker on lamp is lit on
Starting Auto Mode
Generator Startup Procedure Auto Mode
Before connecting this generator to any
Place the engine speed switch in the High position
Emergency Shutdown Procedure
Generator Shutdown Procedures
Normal Shutdown Procedure
Air Cleaner with Dust Indicator
Maintenance
General Inspection AIR Cleaner
AIR Removal
Fuel Addition
Fuel Tank Inspection
Check OIL Level
Radiator Cleaning
Replacing Oil Filter
Flushing OUT Radiator and Replacing Coolant
Battery Charger and Jacket Water Heater Power Connections
Coupler Type of hitch used on the trailer for towing
Trailer Maintenance
Trailer Maintenance
Air Leaks
Electric Brakes
Brake Drums or discs, Linings, and Hoses
Suspension
TIRES/WHEELS/LUG Nuts
Tire Wear/Inflation
Never use an pneumatic air gun to tighten wheel lug nuts
Lug Nut Torque Requirements
Trailer/Towing Vehicle Wiring Diagram
Trailer Wiring Diagram
Generator Wiring Diagram
Generator Wiring Diagram
Engine Wiring Diagram
Generator Wiring Diagram Main Breaker
Controller Wiring Diagram
Engine Wiring Diagram
Troubleshooting Generator
Clean/repair radiator grill
Troubleshooting Engine Controller
Adjust governor actuator
Adjust governor controller
Komatsu Engine Controller
Page
Explanation of Code in Remarks Column
Sample Parts List
To 3 units
Suggested Spare Parts
Generator Assy
Field Assy
Balancing Weight KIT
RESISTOR, 80W 50K Ω
Insulator Washer
Generator Assy
Packing
Bearing Cover
Cover Bracket
Stator Cover
Control Panel Assy
Switch
Circuit Breaker on Switch
Panel Light Switch
Control Panel
Control BOX Assy
Ammeter Current Transformer
Control BOX
Electric Parts SET Panel
Machine Screw
Control BOX Assy
Terminal Plate
Change Terminal
Change Plate
Snap PIN
Engine Assy
Engine Foot
ENGINE, Komatsu SAA170E3
Radiator Bracket
Hose
Engine Assy
Hose Joint
Hose Band
Valve
Drain Joint
Radiator ASSY. S/N 316346 and Above
Cushion
Connector
Clamp
Tube
Alternator ASSY. S/N 311209 and Above
ALTERNATOR, Assy
PULLEY, NON Hardening
BELT, Alternator
Theromostat ASSY. S/N 316346 and Above
Plate
HOUSING, Thermostat
Thermostat
SEAL, Thermostat
Water Pump Assy
315602 and Above
6240611302
6162631515
311819 and Above
Starter ASSY. S/N 316346 and Above
6221816810
6008133512
0101061645
0164331645
Engine Operating Panel Assy
Battery Switch Bracket
Battery Switch
Engine Speed Switch
Alarm Lamp
Output Terminal Assy
Output Terminal Bracket
Output Terminal
Terminal
Output Terminal Cover
Output Terminal Assy
Receptacle
Rubber Cushion
Battery Assy
Battery Sheet
Battery
Battery Band
Battery Bolt
Muffler Assy
Outlet Pipe
Muffler
Exhaust Pipe
Fuel Tank Assy
Fuel Tank CAP
Fuel Tank
Fuel Filter
Fuel Gauge Hose
Enclosure ASSY.#1
Enclosure ASSY. #1
Enclosure ASSY. #1
Center Frame
Filler Bracket
Roof Panel
Filler Cover
Enclosure ASSY. #2
Louver Panel
Rear Frame
Rear Frame Cover
Duct Cover
Enclosure ASSY. #2
Roof Panel Cover
Panel
Guide
Enclosure ASSY. #3
Side Panel
Splasher Panel
Side Door
Duct
Enclosure ASSY. #3
21A C5494405904
C5454300604
C5454300904
22A C5494405904
Rubber Seals Assy
0228901780
0228901750
0228901800
0228901690
Nameplate and Decals Assy
Engine & Radiator Group
Control Panel & BOX Group
Decal Fuel Priming Engine Operating Panel Group
Output Terminal Group
Nameplate and Decals Assy
Muffler Group
Battery Group
Fuel Tank Group
Bonnet Group
Nameplate and Decals Assy
C1552000403
Freight Policy
Terms and Conditions of Sale Parts
Page
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