Multiquip DCA40SSKU Outdoor Installation, Indoor Installation, Mounting, Generator Grounding

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Installation

Outdoor Installation

Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes.

The installation site must be relatively free from moisture and dust. All electrical equipment should be protected from excessive moisture. Failure to do will result in deterioration of the insulation and will result in short circuits and grounding.

Foreign materials such as dust, sand, lint and abrasive materials have a tendency to cause excessive wear to engine and alternator parts.

CAUTION

Pay close attention to ventilation when operating the generator inside tunnels and caves.The engine exhaust contains noxious elements. Engine exhaust must be routed to a ventilated area.

Indoor Installation

Exhaust gases from diesel engines are extremely poisonous. Whenever an engine is installed indoors the exhaust fumes must be vented to the outside. The engine should be installed at least two feet from any outside wall. Using an exhaust pipe which is too long or too small can cause excessive back pressure which will cause the engine to heat excessively and possibly burn the valves.

Mounting

The generator must be mounted on a solid foundation (such as concrete) and set firmly on the foundation to isolate vibration of the generator when it is running.The generator must set at least 6 inches above the floor or grade level (in accordance to NFPA 110, Chapter 5-4.1). DO NOT remove the metal skids on the bottom of the generator. They are to resist damage to the bottom of the generator and to maintain alignment.

Generator Grounding

To guard against electrical shock and possible damage to the equipment, it is important to provide a good EARTH ground.

Article 250 (Grounding) of the National Electrical Code (NEC) provides guide lines for proper grounding and specifies that the cable ground shall be connected to the grounding system of the building as close to the point of cable entry as practical.

NEC articles 250-64(b) and 250-66 set the following grounding requirements:

1.Use one of the following wire types to connect the generator to earth ground.

a.Copper - 8 AWG (5.3 mm2)

b.Aluminum - 6 AWG (8.4 mm2)

2.When grounding the generator ( Figure 2) connect the ground cable between the lock washer and the nut on the generator and tighten the nut fully. Connect the other end of the ground cable to earth ground.

3.NEC article 250-52 (5) specifies that the earth ground rod should be buried a minimum of 8 ft. into the ground.

NOTICE

When connecting the generator to any buildings electrical system ALWAYS consult with a licensed electrician.

NOTICE

This generator has a permanent bonding conductor between the generator stator windings and the frame.

DCA40sskU/ku4i 60 hz Generator • operation and parts manual — rev. #1 (03/11/13) — page 15

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Contents Model DCA40SSKU Model DCA40SSKU4i Proposition 65 warning Administrator Reporting Safety DefectsDCA45SSKU/SSKU4i 60 Hz Generator Table of ContentsChoose from three easy options SaFeTY messages Safety InformationGeneraTor saFeTY General saFeTYEngine saFeTY Restricted. If the air fl ow isIf operating in speed ranges above the maximum allowable From fuel vapors or if fuel is spilled on a hot engine FUel saFeTYToWing saFeTY „ never use fuel as a cleaning agentEleCTriCal saFeTY Grounding safetyPower Cord/Cable safety EnvironmenTal saFeTY BaTTerY saFeTY240/120 SpecificationsDimensions DimensionsTypical Generator Grounding Application InstallationGenerator Grounding Outdoor InstallationIndoor Installation MountingGeneral Information Item no Major ComponentsEngine Control Panel Will remain OFF. When the ignitionGenerator Control Panel Generator control PanelOutput Terminal Familiarization Terminal legs O and Ground are considered bonded groundsOutput Terminal Panel is provided with the following VAC Gfci Receptacles Removing the Plastic Face Plate Hard Wire Hookup PanelOver Current Relay Connecting LoadsSingle Phase Load Three Phase LoadLoad Application Generator Amperage Voltage Selector SwitchVoltage Selector Switch Locking Button Generator Output VoltagesAC Ammeter Gauge Reading How to Read the ac ammeter and ac voltage gaugesGenerator OUTPUTS/gauge reading AC Voltmeter Gauge ReadingUvwo Terminal Output Voltages 3Ø-240/139 Uvwo Terminal Output Voltages3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output VoltagesFuel Check Inspection/SETUPCircuit Breakers Lubrication OilRemove fuel cap and fill tank as shown in Figure Refueling ProcedureOperation in Freezing Weather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant Antifreeze/Summer Coolant/ WaterAlternator BatteryBattery Cable Installation WiringBefore Starting StartingEngine’s exhaust contains harmful emissions Place the engine speed control switch in the RUN position up Normal Shutdown Procedure Emergency Shutdown ProcedureAutomatic Shut-down System Maintenance General Inspection Air CleanerAir Cleaner with Dust Indicator Fuel Tank Inspection Cleaning Inside the Fuel TankFuel Addition Removing Water from the Fuel TankReplacing Oil Filter Radiator CleaningAir Removal Check Oil LevelBattery Charger and Jacket Water Heater option JacketWater Heater and Internal Battery OptionalTrailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Actuator Brake AdjustmentBrakes Hydraulic Surge BrakesTires/Wheels/Lug Nuts Tire Wear/InflationSuspension Never use an pneumatic air gun to tighten wheel lug nuts Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramGenerator Troubleshooting Troubleshooting GeneratorPage Explanation of Code in Remarks Column To 3 units Suggested Spare PartsGenerator Assy B3120100804 B31100013020601820083 0601822664Control box Assy Y0330000190 M1213002012Y0330000555 Y0330000255Control box Assy 0601840073 06018068590601808986 AC AMMETER, 0~75/150A5A 0601807641 0601801040Engine and Radiator Assy HH1C032430 M19232001641G54197010 1663143560Engine and Radiator Assy M1310201004 01936013000605515170 M1310200904Output Terminal Assy 0041410000 81118603030801831704A 0039310000Battery Assy 0602220920 0602220199M9310500014 M9103000304Muffler Assy 0030410000 M1330101403M1333003503 Y0602320157Fuel Tank Assy 0605516090 M13630026020605505070 0605501072Enclosure Assy M1493110203 M1413004202M1413400004 M1423003102Enclosure Assy M1453006213 001910805536A 0042308000 36B 031108160Rubber Seals Assy 0229400970 Y0228901240Y0228900625 Y0228900595Nameplate and Decals Assy M9500400204 M9522000504M9520000104 M9522000604FreighT poliCY Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help