Multiquip DCA40SSKU4i manual Engine saFeTY, Restricted. If the air fl ow is

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Safety Information

engine saFeTY

Danger

„The engine fuel exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled.

„The engine of this equipment requires an adequate free fl ow of cooling air. never

operate this equipment in any enclosed or narrow area where free fl ow of the air is

restricted. If the air fl ow is

restricted it will cause injury to people and property and serious damage to the equipment or engine.

Warning

„Do noT place hands or fingers inside engine compartment when engine is running.

„never operate the engine with heat shields or guards removed.

„Keep fi ngers, hands hair and clothing away from all moving parts to prevent injury.

„ Do noT remove the radiator cap while the engine is hot. High pressure boiling water will gush out of the radiator and severely scald any persons in the general area of the generator.

„Do noT remove the coolant drain plug while the engine is hot. Hot coolant will gush out of the coolant tank and severely scald any persons in the general area of the generator.

„Do noT remove the engine oil drain plug while the engine is hot. Hot oil will gush out of the oil tank and severely scald any persons in the general area of the generator.

CaUTion

„never touch the hot exhaust manifold,

muffl er or cylinder. Allow these parts to cool before servicing equipment.

NOTICE

„never run engine without an air fi lter or with a dirty air fi lter. Severe engine damage may occur. Service air fi lter frequently to prevent engine malfunction.

„never tamper with the factory settings of the engine or engine governor. Damage to the engine or equipment can result

if operating in speed ranges above the maximum allowable.

„Wet stacking is a common problem with diesel engines which are operated for extended periods with light or no load applied. When a diesel engine operates without suffi cient load (less than 40% of the rated output), it will not operate at its optimum temperature. This will allow unburned fuel to accumulate in the exhaust system, which can foul the fuel injectors, engine valves and exhaust system, including turbochargers, and reduce the operating performance.

In order for a diesel engine to operate at peak effi ciency, it must be able to provide fuel and air in the proper ratio and at a high enough engine temperature for the engine to completely burn all of the fuel.

Wet stacking does not usually cause any permanent damage and can be alleviated if additional load is applied to relieve the condition. It can reduce the system performance and increase maintenance. Applying an increasing load over a period of time until the excess fuel is burned off and the system capacity is reached usually can repair the condition. This can take several hours to burn off the accumulated unburned fuel.

„State Health Safety Codes and Public Resources Codes specify that in certain locations, spark arresters must be used on internal combustion engines that use hydrocarbon fuels. A spark arrester is a device designed to prevent accidental discharge of sparks or fl ames from the engine exhaust. Spark arresters are qualifi ed and rated by the United States Forest Service for this purpose. In order to comply with local laws regarding spark arresters, consult the engine distributor or the local Health and Safety Administrator.

page 8 — DCA40sskU/ku4i 60 hz Generator • operation and parts manual — rev. #1 (03/11/13)

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Contents Model DCA40SSKU Model DCA40SSKU4i Proposition 65 warning Reporting Safety Defects AdministratorTable of Contents DCA45SSKU/SSKU4i 60 Hz GeneratorChoose from three easy options Safety Information SaFeTY messagesGeneral saFeTY GeneraTor saFeTYIf operating in speed ranges above the maximum allowable Engine saFeTYRestricted. If the air fl ow is FUel saFeTY ToWing saFeTY„ never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot enginePower Cord/Cable safety EleCTriCal saFeTYGrounding safety BaTTerY saFeTY EnvironmenTal saFeTYSpecifications 240/120Dimensions DimensionsInstallation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationMounting Generator GroundingGeneral Information Major Components Item noWill remain OFF. When the ignition Engine Control PanelGenerator control Panel Generator Control PanelOutput Terminal Panel is provided with the following Output Terminal FamiliarizationTerminal legs O and Ground are considered bonded grounds Removing the Plastic Face Plate Hard Wire Hookup Panel VAC Gfci ReceptaclesConnecting Loads Over Current RelayLoad Application Single Phase LoadThree Phase Load Voltage Selector Switch Voltage Selector Switch Locking ButtonGenerator Output Voltages Generator AmperageHow to Read the ac ammeter and ac voltage gauges Generator OUTPUTS/gauge readingAC Voltmeter Gauge Reading AC Ammeter Gauge Reading3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages Uvwo Terminal Output Voltages3Ø-240/139 Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output VoltagesInspection/SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure Remove fuel cap and fill tank as shown in FigureCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/ Water Operation in Freezing WeatherBattery Battery Cable InstallationWiring AlternatorEngine’s exhaust contains harmful emissions Before StartingStarting Place the engine speed control switch in the RUN position up Automatic Shut-down System Normal Shutdown ProcedureEmergency Shutdown Procedure Air Cleaner with Dust Indicator MaintenanceGeneral Inspection Air Cleaner Cleaning Inside the Fuel Tank Fuel AdditionRemoving Water from the Fuel Tank Fuel Tank InspectionRadiator Cleaning Air RemovalCheck Oil Level Replacing Oil FilterJacketWater Heater and Internal Battery Optional Battery Charger and Jacket Water Heater optionCoupler Type of hitch used on the trailer for towing Trailer MaintenanceTrailer Maintenance Brake Adjustment BrakesHydraulic Surge Brakes ActuatorSuspension Tires/Wheels/Lug NutsTire Wear/Inflation Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Generator TroubleshootingPage Explanation of Code in Remarks Column Suggested Spare Parts To 3 unitsGenerator Assy B3110001302 06018200830601822664 B3120100804Control box Assy M1213002012 Y0330000555Y0330000255 Y0330000190Control box Assy 0601806859 0601808986 AC AMMETER, 0~75/150A5A 06018076410601801040 0601840073Engine and Radiator Assy M1923200164 1G541970101663143560 HH1C032430Engine and Radiator Assy 0193601300 0605515170M1310200904 M1310201004Output Terminal Assy 8111860303 0801831704A0039310000 0041410000Battery Assy 0602220199 M9310500014M9103000304 0602220920Muffler Assy M1330101403 M1333003503Y0602320157 0030410000Fuel Tank Assy M1363002602 06055050700605501072 0605516090Enclosure Assy M1413004202 M1413400004M1423003102 M1493110203Enclosure Assy 0019108055 36A 004230800036B 031108160 M1453006213Rubber Seals Assy Y0228901240 Y0228900625Y0228900595 0229400970Nameplate and Decals Assy M9522000504 M9520000104M9522000604 M9500400204Terms and Conditions of Sale Parts FreighT poliCYPage HERE’S HOW to GET Help