Multiquip DCA40SSKU4i manual DCA45SSKU/SSKU4i 60 Hz Generator, Table of Contents

Page 4

Table of Contents

DCA45SSKU/SSKU4i 60 Hz Generator

Proposition 65 Warning

2

Reporting Safety Defects

3

Table Of Contents

4

Parts Ordering Procedures

5

Safety Information

6-11

Specifications

12

Dimensions

13

Installation

14-15

General Information

16

Major Components

17

Generator Control Panel

18

Engine Operating Panel

19

Output Terminal Panel Familiarization

20-22

Load Application

23

Generator Outputs

24

Generator Outputs/Gauge Reading

25

Output Terminal Panel Connections

26-27

Inspection/Setup

28-31

Generator Start-Up Procedure

32-33

Generator Shut-Down Procedures

34

Maintenance

35-38

Trailer Maintenance

39-42

Trailer Wiring Diagram

43

Generator Wiring Diagram

44

Engine Wiring Diagram

45

Troubleshooting (Generator)

46

Explanation Of Code In Remarks Column

48

Suggested Spare Parts

49

Component Drawings

Generator Assembly

50-51

Control Box Assembly

52-55

Engine and Radiator Assembly

56-59

Output Terminal Assembly

60-61

Battery Assembly

62-63

Muffler Assembly

64-65

Fuel Tank Assembly

66-67

Enclosure Assembly

68-71

Rubber Seals Assembly

72-73

Nameplate and Decals Assembly

74-75

Terms And Conditions Of Sale — Parts

76

page 4 — DCA40sskU/ku4i 60 hz Generator • operation and parts manual — rev. #1 (03/11/13)

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Contents Model DCA40SSKU Model DCA40SSKU4i Proposition 65 warning Reporting Safety Defects AdministratorTable of Contents DCA45SSKU/SSKU4i 60 Hz GeneratorChoose from three easy options Safety Information SaFeTY messagesGeneral saFeTY GeneraTor saFeTYRestricted. If the air fl ow is Engine saFeTYIf operating in speed ranges above the maximum allowable FUel saFeTY ToWing saFeTY„ never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engineGrounding safety EleCTriCal saFeTYPower Cord/Cable safety BaTTerY saFeTY EnvironmenTal saFeTYSpecifications 240/120Dimensions DimensionsInstallation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationMounting Generator GroundingGeneral Information Major Components Item noWill remain OFF. When the ignition Engine Control PanelGenerator control Panel Generator Control PanelTerminal legs O and Ground are considered bonded grounds Output Terminal FamiliarizationOutput Terminal Panel is provided with the following Removing the Plastic Face Plate Hard Wire Hookup Panel VAC Gfci ReceptaclesConnecting Loads Over Current RelayThree Phase Load Single Phase LoadLoad Application Voltage Selector Switch Voltage Selector Switch Locking ButtonGenerator Output Voltages Generator AmperageHow to Read the ac ammeter and ac voltage gauges Generator OUTPUTS/gauge readingAC Voltmeter Gauge Reading AC Ammeter Gauge Reading3Ø-240/139 Uvwo Terminal Output Voltages Uvwo Terminal Output Voltages3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output VoltagesInspection/SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure Remove fuel cap and fill tank as shown in FigureCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/ Water Operation in Freezing WeatherBattery Battery Cable InstallationWiring AlternatorStarting Before StartingEngine’s exhaust contains harmful emissions Place the engine speed control switch in the RUN position up Emergency Shutdown Procedure Normal Shutdown ProcedureAutomatic Shut-down System General Inspection Air Cleaner MaintenanceAir Cleaner with Dust Indicator Cleaning Inside the Fuel Tank Fuel AdditionRemoving Water from the Fuel Tank Fuel Tank InspectionRadiator Cleaning Air RemovalCheck Oil Level Replacing Oil FilterJacketWater Heater and Internal Battery Optional Battery Charger and Jacket Water Heater optionTrailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Brake Adjustment BrakesHydraulic Surge Brakes ActuatorTire Wear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Generator TroubleshootingPage Explanation of Code in Remarks Column Suggested Spare Parts To 3 unitsGenerator Assy B3110001302 06018200830601822664 B3120100804Control box Assy M1213002012 Y0330000555Y0330000255 Y0330000190Control box Assy 0601806859 0601808986 AC AMMETER, 0~75/150A5A 06018076410601801040 0601840073Engine and Radiator Assy M1923200164 1G541970101663143560 HH1C032430Engine and Radiator Assy 0193601300 0605515170M1310200904 M1310201004Output Terminal Assy 8111860303 0801831704A0039310000 0041410000Battery Assy 0602220199 M9310500014M9103000304 0602220920Muffler Assy M1330101403 M1333003503Y0602320157 0030410000Fuel Tank Assy M1363002602 06055050700605501072 0605516090Enclosure Assy M1413004202 M1413400004M1423003102 M1493110203Enclosure Assy 0019108055 36A 004230800036B 031108160 M1453006213Rubber Seals Assy Y0228901240 Y0228900625Y0228900595 0229400970Nameplate and Decals Assy M9522000504 M9520000104M9522000604 M9500400204Terms and Conditions of Sale Parts FreighT poliCYPage HERE’S HOW to GET Help