Multiquip DCA40SSKU Maintenance, General Inspection Air Cleaner, Air Cleaner with Dust Indicator

Page 35

Maintenance

 

Table 14. Inspection/Maintenance

10 Hrs

250 Hrs

500 Hrs

 

1000

 

DAILY

 

Hrs

 

 

 

 

 

 

Check Engine Fluid Levels

X

 

 

 

 

 

Check Air Cleaner

X

 

 

 

 

 

Check Battery Acid Level

X

 

 

 

 

 

Check Fan Belt Condition

X

 

 

 

 

 

Check for Leaks

X

 

 

 

 

 

Check for Loosening of Parts

X

 

 

 

 

 

Replace Engine Oil and Filter * 1

 

X

 

 

 

Engine

Clean Air Filter

 

X

 

 

 

 

Check Fuel Filter/Water Separator Bowl

X

 

 

 

 

 

Clean Unit, Inside and Outside

 

X

 

 

 

 

Change Fuel Filter

 

 

X

 

 

 

Clean Radiator and Check Coolant Protection Level*2

 

 

X

 

 

 

Replace Air Filter Element * 3

 

 

X

 

 

 

Check all Hoses and Clamps * 4

 

 

 

 

X

 

Clean Inside of Fuel Tank

 

 

 

 

X

Generator

Measure Insulation Resistance Over 3M ohms

 

X

 

 

 

Check Rotor Rear Support Bearing

 

 

X

 

 

 

 

 

 

 

*1

Replace engine oil and filter at 100 hours, first time only.

 

 

 

 

 

*2

Add “Supplemental Coolant Additives (SCA’S)” to recharge the engine coolant.

 

 

 

*3

Replace primary air filter element when restriction indicator shows a vacuum of 625 mm (25 in. H20).

 

*4

If blowby hose needs to be replaced, ensure that the slope of the blowby hose is at least a 1/2 inch per foot,

 

with no sags or dips that could collect moisture and/or oil.

 

 

 

 

 

General Inspection

Prior to each use, the generator should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel, oil, and coolant leaks. Use Table 14 as a general maintenance guideline Engine Side (Refer to the Engine Instruction Manual)

Air Cleaner

Every 250 hours: Remove air cleaner element (Figure 53) and clean the heavy duty paper element with light spray of compressed air. Replace the air cleaner as needed.

Air Cleaner with Dust Indicator

This indicator (Figure 53) is attached to the air cleaner. When the air cleaner element is clogged, air intake restriction becomes greater and the dust indicator signal shows RED meaning the element needs changing or service. After changing the air element, press the dust indicator button to reset the indicator.

Figure 53. Air Cleaner/Indicator

NOTICE

The air filter should not be changed until the indicator reads “RED”. Dispose of old air filter. It may not be cleaned or reused.

DCA40sskU/ku4i 60 hz Generator • operation and parts manual — rev. #1 (03/11/13) — page 35

Image 35
Contents Model DCA40SSKU Model DCA40SSKU4i Proposition 65 warning Administrator Reporting Safety DefectsDCA45SSKU/SSKU4i 60 Hz Generator Table of ContentsChoose from three easy options SaFeTY messages Safety InformationGeneraTor saFeTY General saFeTYIf operating in speed ranges above the maximum allowable Engine saFeTYRestricted. If the air fl ow is From fuel vapors or if fuel is spilled on a hot engine FUel saFeTYToWing saFeTY „ never use fuel as a cleaning agentPower Cord/Cable safety EleCTriCal saFeTYGrounding safety EnvironmenTal saFeTY BaTTerY saFeTY240/120 SpecificationsDimensions DimensionsTypical Generator Grounding Application InstallationGenerator Grounding Outdoor InstallationIndoor Installation MountingGeneral Information Item no Major ComponentsEngine Control Panel Will remain OFF. When the ignitionGenerator Control Panel Generator control PanelOutput Terminal Panel is provided with the following Output Terminal FamiliarizationTerminal legs O and Ground are considered bonded grounds VAC Gfci Receptacles Removing the Plastic Face Plate Hard Wire Hookup PanelOver Current Relay Connecting LoadsLoad Application Single Phase LoadThree Phase Load Generator Amperage Voltage Selector SwitchVoltage Selector Switch Locking Button Generator Output VoltagesAC Ammeter Gauge Reading How to Read the ac ammeter and ac voltage gaugesGenerator OUTPUTS/gauge reading AC Voltmeter Gauge Reading3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages Uvwo Terminal Output Voltages3Ø-240/139 Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output VoltagesFuel Check Inspection/SETUPCircuit Breakers Lubrication OilRemove fuel cap and fill tank as shown in Figure Refueling ProcedureOperation in Freezing Weather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant Antifreeze/Summer Coolant/ WaterAlternator BatteryBattery Cable Installation WiringEngine’s exhaust contains harmful emissions Before StartingStarting Place the engine speed control switch in the RUN position up Automatic Shut-down System Normal Shutdown ProcedureEmergency Shutdown Procedure Air Cleaner with Dust Indicator MaintenanceGeneral Inspection Air Cleaner Fuel Tank Inspection Cleaning Inside the Fuel TankFuel Addition Removing Water from the Fuel TankReplacing Oil Filter Radiator CleaningAir Removal Check Oil LevelBattery Charger and Jacket Water Heater option JacketWater Heater and Internal Battery OptionalCoupler Type of hitch used on the trailer for towing Trailer MaintenanceTrailer Maintenance Actuator Brake AdjustmentBrakes Hydraulic Surge BrakesSuspension Tires/Wheels/Lug NutsTire Wear/Inflation Never use an pneumatic air gun to tighten wheel lug nuts Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramGenerator Troubleshooting Troubleshooting GeneratorPage Explanation of Code in Remarks Column To 3 units Suggested Spare PartsGenerator Assy B3120100804 B31100013020601820083 0601822664Control box Assy Y0330000190 M1213002012Y0330000555 Y0330000255Control box Assy 0601840073 06018068590601808986 AC AMMETER, 0~75/150A5A 0601807641 0601801040Engine and Radiator Assy HH1C032430 M19232001641G54197010 1663143560Engine and Radiator Assy M1310201004 01936013000605515170 M1310200904Output Terminal Assy 0041410000 81118603030801831704A 0039310000Battery Assy 0602220920 0602220199M9310500014 M9103000304Muffler Assy 0030410000 M1330101403M1333003503 Y0602320157Fuel Tank Assy 0605516090 M13630026020605505070 0605501072Enclosure Assy M1493110203 M1413004202M1413400004 M1423003102Enclosure Assy M1453006213 001910805536A 0042308000 36B 031108160Rubber Seals Assy 0229400970 Y0228901240Y0228900625 Y0228900595Nameplate and Decals Assy M9500400204 M9522000504M9520000104 M9522000604FreighT poliCY Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help