Multiquip SG1400C3 Inspection/setup, Lubrication Oil, Fuel Check, Refilling the Fuel System

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inspection/setup

MAIN CIRCUIT BREAKER

The generator is equipped with a 3-pole, 600-amp circuit breaker to protect the camlok receptacles from overload. Make sure that the main circuit breaker is in the OFF position prior to starting the engine.

Lubrication Oil

Fill the engine crankcase with lubricating oil through the filler hole, but DO NOT overfill. Make sure the generator is level and verify that the oil level is maintained between the two notches (Figure 11) on the dipstick. See Table 11 for proper selection of engine oil.

Figure 11. Engine Oil Dipstick

When checking the engine oil, be sure to check if the oil is clean. If the oil is not clean, drain the oil by removing the oil drain plug, and refill with the specified amount of oil as outlined in the Cummins Engine Owner’s Manual. Oil should be warm before draining.

Other types of motor oils may be substituted if they meet the following requirements:

„„ API Service Classification CC/SC

„„API Service Classification CC/SD

„„API Service Classification CC/SE

„„API Service Classification CC/SF

Table 11. Recommended Motor Oil

Fuel Check

DANGER

Fuel spillage on a hot engine can cause a fire or explosion. If fuel spillage occurs, wipe up the spilled fuel completely to prevent fire hazards. NEVER smoke around or near the generator.

Refilling the Fuel System

CAUTION

ONLY properly trained personnel who have read and understood this section should refill the fuel tank system.

This generator has a fuel tank located in the sub base assembly frame. ALWAYS fill the fuel tank with clean fresh #2 diesel fuel. DO NOT fill the fuel tank beyond its capacity.

Pay attention to the fuel tank capacity when replenishing fuel. The fuel tank cap must be closed tightly after filling. Handle fuel in a safe container. If the container does not have a spout, use a funnel. Wipe up any spilled fuel immediately.

Refueling Procedure:

WARNING

Diesel fuel and its vapors are dangerous to your health and the surrounding environment. Avoid skin contact and/or inhaling fumes.

CAUTION

ALWAYS make sure generator is on firm level ground before refueling to prevent spilling and maximize the amount of fuel that can be pumped into the tank.

page 30 — SG1400C3 Studio Generator • operation manual — rev. #0 (10/05/11)

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Contents Model SG1400C3 Proposition 65 warning Reporting Safety Defects NhtsaTable of Contents Choose from three easy options Safety Information SaFeTY meSSageSSaFeTY SYmBolS General SaFeTY GeneraTor SaFeTYEngine SaFeTY Restricted. If the air fl ow isIf operating in speed ranges above the maximum allowable „ never use fuel as a cleaning agent Fuel SaFeTYToWing SaFeTY From fuel vapors or if fuel is spilled on a hot engineGrounding Safety EleCTriCal SaFeTYPower Cord/Cable Safety DeathBaTTerY SaFeTY EnvironmenTal SaFeTYSpecifications Model Cummins QSB7-G5Dimensions DimensionsInstallation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationGenerator Grounding General information Fuel Water Separator Fuel TankFuel Priming Pump Intake Ventilation DoorInteliVision 5 Digital Controller Page Generator Major Components Major ComponentsDescription Oil Filter Oil Filler CapAlternator StarterBasic Trailer Components License Plate Lights Illuminates license plateController Power Switch Provides power to engine controller Control panelCamlok/voltage output panel Camlok/Voltage Output PanelCircuit Breaker panel Main Breaker PanelDigital controller MCB Control Button Not functional in this applicationLoad application/generator output Single Phase LoadThree Phase Load Type of LoadVoltage Selector Switch Generator Output VoltagesGenerator Amperage Lubrication Oil Inspection/setupRefueling Procedure Fuel CheckOnly use #2 diesel fuel when refueling Remove fuel cap and fill tank FigureWait for fuel to rise in filler neck Coolant Antifreeze/summer coolant Cleaning the RadiatorAir Cleaner Fan Belt Tension Drive Belt inspection Operation in Freezing WeatherWhen connecting the battery do the following Battery Cable InstallationWiring AlternatorAlways have adequate ventilation when operating Before StartingEngine’s exhaust contains harmful emissions Engine will go to idle mode StartupStarting Manual Normal Shutdown Procedure Emergency Shutdown ProcedureClosing the Enclosure DOORs Protective devices Protective devicesMaintenance Engine Maintenance ScheduleGeneral Inspection Air Filter Dust IndicatorCleaning Inside the Fuel Tank Air FilterAir Removal Fuel Tank InspectionReplacing Fuel Filter Check Oil LevelHydraulic Brakes Manually Adjusting the BrakesTrailer Brakes Hydraulic Brake ActuatorAdjustable Channel Wheel BearingsWheel Hub Adjustment Leaf SuspensionTroubleshooting generator Troubleshooting GeneratorTroubleshooting engine Troubleshooting EngineTroubleshooting controller Troubleshooting Intelivision 5 ControllerTrailer guidelines Common CauSeS For loSS oF TrailerTrailer ToWing guidelineS Driving CondiTionS Coupling To THe ToW veHiCleInoperaBle BraKeS, ligHTS or mirrorS Trailer ToWing TipSTrailer vin Tag SuSpenSion SYSTem EleCTriCal ConneCTorToW veHiCle BraKe ConTrollerEmergenCY FlareS andTriangle reFleCTorS SaFeTY CHainSTrailer ligHTing and BraKing ConneCTor BreaKaWaY SYSTemLock washer and hitch frame Trailer tongue. Wood or concrete blocks may also be usedCoupling the Trailer to the Tow vehicle Ball Coupler Attaching Safety Chain Breakaway Brake SystemBreakaway Cable Surge Brake System PinTle HiTCH Coupler Connecting Trailer lightsUncoupling the Ball Hitch Pintle Coupler and pintle HookFigure H. Attaching Safety Chain Pintle Hitch Coupling Trailer to Tow vehicle pintle CouplerTire SaFeTY Unsafe Tires, lug nuts or Wheels Determining load limit of TrailerBe sure lug nuts are tight before each tow Step Determining load limit of Tow vehicle StepTire FundamenTalS Letter rating Speed ratingReplacing Worn or damaged Tires Tire Safety TipsTire repair Uniform Tire Quality grading Standards uTQgSWheel rims Wheels, Bearings and lug nutsLug nut Torque requirements Lights and Signals Figure M. Trailer to Tow Vehicle Wiring DiagramHERE’S HOW to GET Help