Multiquip SG1400C3 operation manual Troubleshooting engine, Troubleshooting Engine

Page 45

troubleshooting (engine)

Troubleshooting (Engine)

Symptom

Possible Problem

Solution

 

 

 

 

No Fuel reaching injection pump?

Add fuel. Check entire fuel system.

 

 

 

 

Defective fuel pump?

Replace fuel pump.

 

 

 

 

Fuel filter clogged?

Replace fuel filter and clean tank.

 

 

 

 

Faulty fuel supply line?

Replace or repair fuel line.

 

 

 

 

Compression too low?

Check piston, cylinder and valves. Adjust or

 

repair per engine repair manual.

Engine will not start or start is delayed,

 

Fuel pump not working correctly?

Repair or replace fuel pump.

although engine can be turned over.

Oil pressure too low?

Check engine oil pressure.

 

 

Low starting temperature limit exceeded?

Comply with cold starting instructions and

 

proper oil viscosity.

 

 

 

 

 

 

Defective battery?

Charge or replace battery.

 

 

 

 

Air or water mixed in fuel system?

Check carefully for loosened fuel line

 

coupling, loose cap nut, etc.

 

 

 

 

 

 

Engine oil too thick?

Refill engine crankcase with correct type of

At low temperatures engine will not start.

oil for winter environment.

 

 

Defective battery?

Replace battery.

 

 

 

Engine fires but stops soon as starter is

Fuel filter blocked?

Replace fuel filter.

 

 

Fuel supply blocked?

Check the entire fuel system.

switched off.

 

 

Defective fuel pump?

Replace fuel pump.

 

 

 

 

 

Fuel tank empty?

Add fuel.

 

 

 

Engine stops by itself during normal

Fuel filter blocked?

Replace fuel filter.

 

 

Defective fuel pump?

Replace fuel pump.

operation.

 

 

 

Mechanical oil pressure shutdown sensor

Add oil. Replace low oil shutdown sensor if

 

stops the engine due to low oil?

necessary.

 

Fuel tank empty?

Replace fuel filter.

 

Fuel filter clogged?

Replace fuel filter.

 

Fuel tank venting is inadequate?

Ensure that tank is adequately vented.

 

Leaks at pipe unions?

Check threaded pipe unions tape and tighten

 

unions a required.

 

 

Low engine power, output and speed.

 

 

Speed control lever does not remain in

See engine manual for corrective action.

 

 

selected position?

 

 

 

 

 

 

Engine oil level too full?

Correct engine oil level.

 

 

 

 

 

Use No. 2-D diesel fuel only. Check the fuel

 

Injection pump wear?

injection pump element and delivery valve

 

 

assembly and replace as necessary.

SG1400c3 studio generator • operation manual — rev. #0 (10/05/11) — page 45

Image 45
Contents Model SG1400C3 Proposition 65 warning Nhtsa Reporting Safety DefectsTable of Contents Choose from three easy options Safety Information SaFeTY meSSageSSaFeTY SYmBolS GeneraTor SaFeTY General SaFeTYEngine SaFeTY Restricted. If the air fl ow isIf operating in speed ranges above the maximum allowable ToWing SaFeTY Fuel SaFeTY„ never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot enginePower Cord/Cable Safety EleCTriCal SaFeTYGrounding Safety DeathEnvironmenTal SaFeTY BaTTerY SaFeTYModel Cummins QSB7-G5 SpecificationsDimensions DimensionsTypical Generator Grounding Application InstallationOutdoor Installation Indoor InstallationGenerator Grounding General information Fuel Priming Pump Fuel TankFuel Water Separator Intake Ventilation DoorInteliVision 5 Digital Controller Page Major Components Generator Major ComponentsDescription Alternator Oil Filler CapOil Filter StarterLicense Plate Lights Illuminates license plate Basic Trailer ComponentsControl panel Controller Power Switch Provides power to engine controllerCamlok/Voltage Output Panel Camlok/voltage output panelMain Breaker Panel Circuit Breaker panelMCB Control Button Not functional in this application Digital controllerThree Phase Load Single Phase LoadLoad application/generator output Type of LoadVoltage Selector Switch Generator Output VoltagesGenerator Amperage Refueling Procedure Inspection/setupLubrication Oil Fuel CheckOnly use #2 diesel fuel when refueling Remove fuel cap and fill tank FigureWait for fuel to rise in filler neck Air Cleaner Fan Belt Tension Drive Belt inspection Cleaning the RadiatorCoolant Antifreeze/summer coolant Operation in Freezing WeatherWiring Battery Cable InstallationWhen connecting the battery do the following AlternatorAlways have adequate ventilation when operating Before StartingEngine’s exhaust contains harmful emissions Engine will go to idle mode StartupStarting Manual Normal Shutdown Procedure Emergency Shutdown ProcedureClosing the Enclosure DOORs Protective devices Protective devicesEngine Maintenance Schedule MaintenanceCleaning Inside the Fuel Tank Air Filter Dust IndicatorGeneral Inspection Air FilterReplacing Fuel Filter Fuel Tank InspectionAir Removal Check Oil LevelTrailer Brakes Manually Adjusting the BrakesHydraulic Brakes Hydraulic Brake ActuatorWheel Bearings Adjustable ChannelLeaf Suspension Wheel Hub AdjustmentTroubleshooting Generator Troubleshooting generatorTroubleshooting Engine Troubleshooting engineTroubleshooting Intelivision 5 Controller Troubleshooting controllerTrailer guidelines Common CauSeS For loSS oF TrailerTrailer ToWing guidelineS Coupling To THe ToW veHiCle Driving CondiTionSInoperaBle BraKeS, ligHTS or mirrorS Trailer ToWing TipSTrailer vin Tag ToW veHiCle EleCTriCal ConneCTorSuSpenSion SYSTem BraKe ConTrollerTrailer ligHTing and BraKing ConneCTor SaFeTY CHainSEmergenCY FlareS andTriangle reFleCTorS BreaKaWaY SYSTemLock washer and hitch frame Trailer tongue. Wood or concrete blocks may also be usedCoupling the Trailer to the Tow vehicle Ball Coupler Attaching Safety Chain Breakaway Brake SystemBreakaway Cable Surge Brake System Uncoupling the Ball Hitch Connecting Trailer lightsPinTle HiTCH Coupler Pintle Coupler and pintle HookCoupling Trailer to Tow vehicle pintle Coupler Figure H. Attaching Safety Chain Pintle HitchTire SaFeTY Unsafe Tires, lug nuts or Wheels Determining load limit of TrailerBe sure lug nuts are tight before each tow Determining load limit of Tow vehicle Step StepLetter rating Speed rating Tire FundamenTalSTire repair Tire Safety TipsReplacing Worn or damaged Tires Uniform Tire Quality grading Standards uTQgSWheel rims Wheels, Bearings and lug nutsLug nut Torque requirements Figure M. Trailer to Tow Vehicle Wiring Diagram Lights and SignalsHERE’S HOW to GET Help