Harrington Hoists TCR owner manual

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3.11.11 CAUTION

Figure 3-8Limit Switch Components – 25 Ton TCR25000C2 and TCR25000P2

3.11.5Measure and record the “K” dimension of all hooks on hoist. See Table 5-6under Section 5, “Inspection”. Always use the same side of the hook to measure and record the "K" dimension.

3.11.6Record the hoist Code Number and Serial Number (from the nameplate on the hoist – see Section 10) in the space provided on the cover of this manual.

3.11.7Ensure that the hoist is properly installed to either a fixed point, or trolley, whichever applies.

3.11.8If hoist is installed on a trolley, ensure that

trolley is properly installed on the beam, and

stops for the trolley are correctly positioned and securely installed on the beam.

3.11.9Ensure that all nuts, bolts and split (cotter) pins are sufficiently fastened.

3.11.10For hoists with pendant controls, Ensure that the Pendant Hoses and Strain Relief Chain are properly attached to the hoist. See Section 7.4.

Check Air Supply - Check air supply before everyday use. Ensure proper air quality and air pressure.

3.11.12 CAUTION Check the lubricator for proper function and adequate oil level. 3.11.13 Confirm proper operation.

Before operating read and become familiar with Section 4 - Operation.

Before operating ensure that the hoist (and trolley) meets the Inspection, Testing and Maintenance requirements of ANSI/ASME B30.16.

Before operating ensure that nothing will interfere with the full range of the hoist’s (and trolley’s) operation.

3.11.14 Proceed with trial operation to confirm proper operation.

Initially operate slowly under no load in both directions. Verify controls agree with hoist direction. Perform inspections per Section 5.3, “Frequent Inspections”.

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Contents AIR Powered Chain Hoist TCR Series EFFFECTIVEMay1,1,20006Table of Contents Section Important Information and Warnings Terms and SummaryPage Page 1Warning Tag Attached to Air Hoist Specifications Pendant Model Cord 1Hoist SpecificationsTechnical Information Dimensions 4Top and Bottom Hook Dimension Part NamesPage Air Supply Capacity And Regulation Preoperational ProceduresAir Supply System Requirements Lubrication1Diagram of Air Supply Configuration Typical Piping, Hoses And Fittings1Air Supply Pipe and Hose Sizes Connecting Hoist to Air Supply Mounting LocationMounting the Hoist Non-Stationary Application Preoperational Checks and Trial Operation6Capsized Hook and Chain Page Operation IntroductionShall’s and Shall Not’s for Operation Hoist Controls 1Pendant ControlAdjusting the Controls Cord ControlOperation of the Load Limiter Inspection GeneralInspection Classification 1Frequent Inspection Frequent InspectionPeriodic Inspection 2Periodic InspectionInspection Methods and Criteria Occasionally Used HoistsInspection Records 3Hoist Inspection Methods and Criteria ActionSee Sections Suspension housing, chain attachments, clevises Figure No TCR10000C2 TCR10000P26Top Hook & Bottom Hook Dimensions Hoists Parts View Recorded Dimension Maximum/Minimum ValueFor Replacement Load Chain Lubrication LubricationAir Hoist Lubrication Hooks and Suspension ComponentsMaintenance and Handling Load LimiterBrake Replacement Load Chain3Diagram showing chain replacement Pendant 4Pendant Hose and Strain Relief ConnectionsOutdoor Installation StorageTroubleshooting 1Troubleshooting Guide Symptom Cause Remedy1Troubleshooting Guide Symptom Cause Remedy Warranty Parts Information TCR NameplatePage Page Harrington Hoists, Inc Harrington Hoists Western Division