Harrington Hoists TCR owner manual General, Inspection Classification

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5.0 Inspection

5.1General

5.1.1The inspection procedure herein is based on ANSI/ASME B30.16. The following definitions are from ANSI/ASME B30.16 and pertain to the inspection procedure below.

Designated Person - a person selected or assigned as being competent to perform the specific duties to which he/she is assigned.

Qualified Person - a person who, by possession of a recognized degree or certificate of professional standing, or who, by extensive knowledge, training, and experience, has successfully demonstrated the ability to solve or resolve problems relating to the subject matter and work.

Normal Service - that distributed service which involves operation with randomly distributed loads within the rated load limit, or uniform loads less than 65% of rated load for not more than 25% of the time.

Heavy Service - that service which involves operation within the rated load limit which exceeds normal service.

Severe Service - that service which involves normal or heavy service with abnormal operating conditions.

5.2Inspection Classification

5.2.1Initial Inspection - prior to initial use, all new, altered, or modified hoists shall be inspected by a designated person to ensure compliance with the applicable provisions of this manual.

5.2.2Inspection Classification - the inspection procedure for hoists in regular service is divided into two general classifications based upon the intervals at which inspection should be performed. The intervals in turn are dependent upon the nature of the critical components of the hoist and the degree of their exposure to wear, deterioration, or malfunction. The two general classifications are herein designated as FREQUENT and PERIODIC, with respective intervals between inspections as defined below.

5.2.3FREQUENT Inspection - visual examinations by the operator or other designated personnel with intervals per the following criteria:

Normal service - monthly

Heavy service - weekly to monthly Severe service - daily to weekly

Special or infrequent service - as recommended by a qualified person before and after each occurrence.

5.2.4PERIODIC Inspection - visual inspection by a designated person with intervals per the following criteria:

Normal service - yearly Heavy service - semiannually Severe service - quarterly

Special or infrequent service - as recommended by a qualified person before the first such occurrence and as directed by the qualified person for any subsequent occurrences.

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Contents AIR Powered Chain Hoist TCR Series EFFFECTIVEMay1,1,20006Table of Contents Section Important Information and Warnings Terms and SummaryPage Page 1Warning Tag Attached to Air Hoist Specifications Pendant Model Cord 1Hoist SpecificationsTechnical Information Dimensions 4Top and Bottom Hook Dimension Part NamesPage Preoperational Procedures Air Supply System RequirementsAir Supply Capacity And Regulation Lubrication1Diagram of Air Supply Configuration Typical Piping, Hoses And Fittings1Air Supply Pipe and Hose Sizes Connecting Hoist to Air Supply Mounting LocationMounting the Hoist Non-Stationary Application Preoperational Checks and Trial Operation6Capsized Hook and Chain Page Operation IntroductionShall’s and Shall Not’s for Operation Hoist Controls 1Pendant ControlAdjusting the Controls Cord ControlOperation of the Load Limiter Inspection GeneralInspection Classification Frequent Inspection Periodic Inspection1Frequent Inspection 2Periodic InspectionOccasionally Used Hoists Inspection RecordsInspection Methods and Criteria 3Hoist Inspection Methods and Criteria ActionSee Sections Suspension housing, chain attachments, clevises Figure No TCR10000C2 TCR10000P26Top Hook & Bottom Hook Dimensions Hoists Parts View Recorded Dimension Maximum/Minimum ValueFor Replacement Lubrication Air Hoist LubricationLoad Chain Lubrication Hooks and Suspension ComponentsMaintenance and Handling Load LimiterBrake Replacement Load Chain3Diagram showing chain replacement Pendant 4Pendant Hose and Strain Relief ConnectionsOutdoor Installation StorageTroubleshooting 1Troubleshooting Guide Symptom Cause Remedy1Troubleshooting Guide Symptom Cause Remedy Warranty Parts Information TCR NameplatePage Page Harrington Hoists, Inc Harrington Hoists Western Division