Harrington Hoists TCR owner manual Occasionally Used Hoists, Inspection Records

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5.5Occasionally Used Hoists

5.5.1 Hoists that are used infrequently shall be inspected as follows prior to placing in service:

Hoist Idle More Than 1 Month, Less Than 1 Year: Inspect per FREQUENT Inspection criteria of Section 5.3 above.

Hoist Idle More Than 1 Year: Inspect per PERIODIC Inspection criteria of Section 5.4 above.

5.6Inspection Records

5.6.1Dated inspection reports and records should be maintained at time intervals corresponding to those that apply for the hoist’s PERIODIC interval per Section 5.2.4. These records should be stored where they are available to personnel involved with the inspection, maintenance, or operation of the hoist.

5.6.2A long range chain inspection program should be established and should include records of examination of chains removed from service so a relationship can be established between visual observation and actual condition of the chain.

5.7Inspection Methods and Criteria

5.7.1This section covers the inspection of specific items. The list of items in this section is based on those listed in ANSI/ASME B30.16 for the Frequent and Periodic Inspection. In accordance with ANSI/ASME B30.16, these inspections are not intended to involve disassembly of the hoist. Rather, disassembly for further inspection would be required if frequent or periodic inspection results so indicate. Such disassembly and further inspection should only be performed by a qualified person trained in the disassembly and re-assembly of the hoist.

Table 5-3Hoist Inspection Methods and Criteria

Item

Method

Criteria

Action

 

 

 

 

Functional operating

Visual, Auditory

Mechanisms should be properly adjusted and

Repair or replace

mechanisms.

 

should not produce unusual sounds when

as required.

 

 

operated.

 

Limit Switch

Function

Proper operation. Actuation of limit switch should

Repair or replace

 

 

stop hoist.

as required.

 

 

 

 

Chain Lever/Limit

Visual, Function

Lever should not be bent or significantly worn and

Replace.

Lever Assembly

 

should be able to move freely.

 

Braking System

Function

Braking distance should not exceed

Repair or replace

 

 

approximately five chain links.

as required.

Hooks - Surface

Visual

Should be free of significant rust, weld splatter,

Replace.

Condition

 

deep nicks, or gouges.

 

 

 

 

 

Hooks - Fretting

Measure

The “u” dimension should not be less than

Replace.

wear

 

minimum value listed in Table 5-6.

 

Hooks - Stretch

Measure

The “K” dimension should not exceed the

Replace.

 

 

maximum value for replacement from Table 5-6

 

 

 

(See Section 3.11).

 

 

 

 

 

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Contents AIR Powered Chain Hoist TCR Series EFFFECTIVEMay1,1,20006Table of Contents Section Important Information and Warnings Terms and SummaryPage Page 1Warning Tag Attached to Air Hoist Technical Information SpecificationsPendant Model Cord 1Hoist Specifications Dimensions 4Top and Bottom Hook Dimension Part NamesPage Air Supply Capacity And Regulation Preoperational ProceduresAir Supply System Requirements Lubrication1Diagram of Air Supply Configuration Typical Piping, Hoses And Fittings1Air Supply Pipe and Hose Sizes Mounting the Hoist Connecting Hoist to Air SupplyMounting Location Non-Stationary Application Preoperational Checks and Trial Operation6Capsized Hook and Chain Page Operation IntroductionShall’s and Shall Not’s for Operation Hoist Controls 1Pendant ControlAdjusting the Controls Cord ControlOperation of the Load Limiter Inspection Classification InspectionGeneral 1Frequent Inspection Frequent InspectionPeriodic Inspection 2Periodic InspectionInspection Methods and Criteria Occasionally Used HoistsInspection Records 3Hoist Inspection Methods and Criteria ActionSee Sections Suspension housing, chain attachments, clevises Figure No TCR10000C2 TCR10000P2For Replacement 6Top Hook & Bottom Hook DimensionsHoists Parts View Recorded Dimension Maximum/Minimum Value Load Chain Lubrication LubricationAir Hoist Lubrication Hooks and Suspension ComponentsMaintenance and Handling Load LimiterBrake Replacement Load Chain3Diagram showing chain replacement Pendant 4Pendant Hose and Strain Relief ConnectionsOutdoor Installation StorageTroubleshooting 1Troubleshooting Guide Symptom Cause Remedy1Troubleshooting Guide Symptom Cause Remedy Warranty Parts Information TCR NameplatePage Page Harrington Hoists, Inc Harrington Hoists Western Division