Harrington Hoists TCR owner manual Important Information and Warnings, Terms and Summary

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1.0 Important Information and Warnings

1.1Terms and Summary

This manual provides important information for personnel involved with the installation, operation and maintenance of this product. Although you may be familiar with this or similar equipment, it is strongly recommended that you read this manual before installing, operating or maintaining the product.

Danger, Warning, Caution and Notice - Throughout this manual there are steps and procedures that can present hazardous situations. The following signal words are used to identify the degree or level of hazard seriousness.

DANGER Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury, and property damage.

WARNING Warning indicates an imminently hazardous situation which, if not avoided, could result in death or serious injury, and property damage.

CAUTION Caution indicates a potentially hazardous situation which, if not avoided, may result minor or moderate injury or property damage.

NOTICE

Notice is used to notify people of installation, operation, or maintenance information which is important but not directly hazard-related.

CAUTION

These general instructions deal with the normal installation, operation, and maintenance situations encountered with the equipment described herein. The instructions should not be interpreted to anticipate every possible contingency or to anticipate the final system, crane, or configuration that uses this equipment. For systems using the equipment covered by this manual, the supplier and owner of the system are responsible for the system’s compliance with all applicable industry standards, and with all applicable federal, state and local regulations/codes.

This manual includes instructions and parts information for a variety of hoist types. Therefore, all instructions and parts information may not apply to any one type or size of specific hoist. Disregard those portions of the instructions that do not apply.

Record your hoist’s Code and Serial Number (see Section 3.11.6 and Figure 10-1)on the front cover of this manual for identification and future reference to avoid referring to the wrong manual for information or instructions on installation, operation, inspection, maintenance, or parts.

Use only Harrington authorized replacement parts in the service and maintenance of this hoist.

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Contents AIR Powered Chain Hoist TCR Series EFFFECTIVEMay1,1,20006Table of Contents Section Important Information and Warnings Terms and SummaryPage Page 1Warning Tag Attached to Air Hoist Pendant Model Cord 1Hoist Specifications SpecificationsTechnical Information Dimensions 4Top and Bottom Hook Dimension Part NamesPage Preoperational Procedures Air Supply System RequirementsAir Supply Capacity And Regulation Lubrication1Diagram of Air Supply Configuration Typical Piping, Hoses And Fittings1Air Supply Pipe and Hose Sizes Mounting Location Connecting Hoist to Air SupplyMounting the Hoist Non-Stationary Application Preoperational Checks and Trial Operation6Capsized Hook and Chain Page Operation IntroductionShall’s and Shall Not’s for Operation Hoist Controls 1Pendant ControlAdjusting the Controls Cord ControlOperation of the Load Limiter General InspectionInspection Classification Frequent Inspection Periodic Inspection1Frequent Inspection 2Periodic InspectionOccasionally Used Hoists Inspection RecordsInspection Methods and Criteria 3Hoist Inspection Methods and Criteria ActionSee Sections Suspension housing, chain attachments, clevises Figure No TCR10000C2 TCR10000P2Hoists Parts View Recorded Dimension Maximum/Minimum Value 6Top Hook & Bottom Hook DimensionsFor Replacement Lubrication Air Hoist LubricationLoad Chain Lubrication Hooks and Suspension ComponentsMaintenance and Handling Load LimiterBrake Replacement Load Chain3Diagram showing chain replacement Pendant 4Pendant Hose and Strain Relief ConnectionsOutdoor Installation StorageTroubleshooting 1Troubleshooting Guide Symptom Cause Remedy1Troubleshooting Guide Symptom Cause Remedy Warranty Parts Information TCR NameplatePage Page Harrington Hoists, Inc Harrington Hoists Western Division