Harrington Hoists TCR owner manual Suspension housing, chain attachments, clevises

Page 28

Table 5-3Hoist Inspection Methods and Criteria (continued)

Item

Method

Criteria

Action

 

 

 

 

Housing and

Visual, Auditory,

Hoist components including load blocks,

Replace

Mechanical

Vibration,

suspension housing, chain attachments, clevises,

 

Components

Function

yokes, suspension bolts, shafts, gears, bearings,

 

 

 

pins and rollers should be free of cracks,

 

 

 

distortion, significant wear and corrosion.

 

 

 

Evidence of same can be detected visually or via

 

 

 

detection of unusual sounds or vibration during

 

 

 

operation.

 

Chain Separator

Visual, Measure

The Chain Guide/Side Plate should be free of

Replace

 

 

cracks, distortion, significant wear and corrosion.

 

 

 

The “L” and "W" dimension should not be greater

 

 

 

than maximum value listed in Table 5-5.

 

Motor Brake

Measure, Visual

Motor brake dimension should be within the

Replace

 

 

allowable limits of Table 5-4. See Section 7.2 for

 

 

 

gaining access to motor brake. Braking surfaces

 

 

 

should be clean, free of grease/oil and should not

 

 

 

be glazed.

 

 

 

 

 

Load Sheave

Visual

Pockets of Load Sheave should be free of

Replace.

 

 

significant wear. See Section 7.5 to gain visual

 

 

 

access to the load sheave.

 

Pendant Control

Visual,

Depressing and releasing pendant control levers

Repair or replace

Levers

Function

should cause hoist to operate.

as necessary.

 

 

 

 

Pendant - Housing

Visual

Pendant housing should be free of cracks and

Replace.

 

 

mating surfaces of parts should seal without gaps.

 

 

 

 

 

Pendant - Tubing

Visual, auditory

Tubing to pendant control switches should not be

Repair or replace

 

 

loose or be leaking air.

as necessary.

 

 

 

 

Pendant - Labels

Visual

Labels denoting functions should be legible.

Replace.

 

 

 

 

Warning Labels

Visual

Warning Labels should be affixed to the hoist (see

Replace

 

 

Section 1.2) and they should be legible.

 

 

 

 

 

Hoist Capacity Label

Visual

The label that indicates the capacity of the hoist

Replace.

 

 

should be legible and securely attached to the

 

 

 

hoist.

 

 

 

 

 

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Contents AIR Powered Chain Hoist TCR Series EFFFECTIVEMay1,1,20006Table of Contents Section Important Information and Warnings Terms and SummaryPage Page 1Warning Tag Attached to Air Hoist Pendant Model Cord 1Hoist Specifications SpecificationsTechnical Information Dimensions 4Top and Bottom Hook Dimension Part NamesPage Preoperational Procedures Air Supply System RequirementsAir Supply Capacity And Regulation Lubrication1Diagram of Air Supply Configuration Typical Piping, Hoses And Fittings1Air Supply Pipe and Hose Sizes Mounting Location Connecting Hoist to Air SupplyMounting the Hoist Non-Stationary Application Preoperational Checks and Trial Operation6Capsized Hook and Chain Page Operation IntroductionShall’s and Shall Not’s for Operation Hoist Controls 1Pendant ControlAdjusting the Controls Cord ControlOperation of the Load Limiter General InspectionInspection Classification Frequent Inspection Periodic Inspection1Frequent Inspection 2Periodic InspectionOccasionally Used Hoists Inspection RecordsInspection Methods and Criteria 3Hoist Inspection Methods and Criteria ActionSee Sections Suspension housing, chain attachments, clevises Figure No TCR10000C2 TCR10000P2Hoists Parts View Recorded Dimension Maximum/Minimum Value 6Top Hook & Bottom Hook DimensionsFor Replacement Lubrication Air Hoist LubricationLoad Chain Lubrication Hooks and Suspension ComponentsMaintenance and Handling Load LimiterBrake Replacement Load Chain3Diagram showing chain replacement Pendant 4Pendant Hose and Strain Relief ConnectionsOutdoor Installation StorageTroubleshooting 1Troubleshooting Guide Symptom Cause Remedy1Troubleshooting Guide Symptom Cause Remedy Warranty Parts Information TCR NameplatePage Page Harrington Hoists, Inc Harrington Hoists Western Division