Guardian Technologies 04760-2, 04758-2 Electrical Data, Control Panel Box, Customer, Connection

Page 27
CONTROL PANEL BOX

Section 6 — Electrical Data

Air-cooled 7 kW, 12 kW and 15 kW Generators Wiring Diagram – 12 & 15 kW – Drawing No. 0D8500-B

225

224A

224

225A

TX

N1

N2

 

13A

 

66

0

 

 

225B

 

225B

224B

 

224B

 

 

14

0

 

 

 

 

11

225

13A

22

 

 

4

0

6

224

162

VOLTAGE

REGULATOR

0

CUSTOMER 0

CONNECTION0

Manual background 66A

Manual background N2Manual background

Manual backgroundN1Manual background

Manual background13 Manual backgroundManual background13

225

13

351 Manual background

224

CONTROL PANEL BOX

224A

 

 

225A

 

 

 

 

 

 

 

 

 

 

 

CLOSEST TO BEARING

BCR

 

 

 

 

 

 

1

3

 

CB2

 

 

 

4

 

 

 

 

 

4

6

 

 

 

 

 

0

 

 

 

 

 

 

 

7

9

 

 

 

 

 

 

A

B

77

162

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

10

 

 

 

 

0

 

 

9

2

 

 

 

 

 

 

6

11

 

 

66

 

 

 

 

 

 

2

8

 

 

 

 

 

 

 

 

 

 

 

4

6

 

 

55

 

 

 

 

 

 

 

22

 

 

 

0

11

6

 

66A

 

 

11

 

22

5

 

77

 

 

 

 

66

 

 

66

 

 

22

 

0

 

 

11

 

 

4

 

3

 

 

 

 

 

 

 

 

 

0

 

77

2

 

 

 

 

 

6

 

 

 

 

 

 

1

 

44

 

 

 

 

 

 

 

 

162

 

 

 

 

 

 

 

55

C2

 

 

 

 

 

 

 

 

 

 

 

66A

 

 

 

 

 

 

 

 

 

 

 

 

33

4

 

 

 

 

 

 

 

 

55

22

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GRD

194

23

STATOR

4

 

 

N2

 

 

 

 

 

23

 

N1

 

 

 

 

 

 

 

13

351

 

44

 

 

 

 

 

13

 

 

 

11

 

 

 

 

 

 

 

 

 

 

 

13A

 

351

 

 

 

 

 

 

 

 

 

 

 

 

 

194

15A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

22

 

13

 

 

 

 

 

 

 

 

 

 

 

 

 

33

 

 

0

 

 

 

 

 

 

66A

13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F2

F1

 

 

 

 

 

 

239

 

CB1

 

 

 

 

 

15A

 

17

0

 

 

 

 

 

OFF

 

17

 

13

239

 

 

 

 

 

15

 

17

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

SW1

 

 

 

 

 

 

225

 

 

 

 

 

 

 

 

15

 

 

 

 

 

NEUTRAL

224

 

15

1a

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

1b

 

 

 

 

CONNECTION

 

 

AUTO

SW2

240V GENERATOR

 

 

 

 

 

 

OUTPUT TO TRANSFER

 

 

 

 

 

SWITCH CONTACTOR

 

 

 

 

CUSTOMER

 

 

 

MANUAL

CONNECTION

 

23 N2

194 N1

12Vdc TRANSFER RELAY COIL

240VAC UTILITY INPUT

25

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Page 26 Page 28
Contents  Not intended for use as Primary Power in place of utility  Models 04758-2 6 kW NG, 7 kW LP 04759-2 12 kW NG, 12 kW LP04760-2 13 kW NG, 15 kW LP This manual should remain with the unitINTRODUCTION ‹ CONTENTS‹ OPERATION AND MAINTENANCE ‹ HOW TO OBTAIN SERVICESection 5 - Troubleshooting Section 2 - Post Installation Start-upand Adjustments Section 4 - MaintenanceThis product contains or emits chemicals  GENERAL HAZARDS IMPORTANT SAFETY INSTRUCTIONS  WARNING ‹ STANDARDS INDEX  ELECTRICAL HAZARDS  FIRE HAZARDS   EXPLOSION HAZARDS DANGER 1.1 UNPACKING/INSPECTION1.2 PROTECTION SYSTEMS 1.3 SYSTEM SET LED1.4 THE GENERATOR Figure 1.1 - 7 kW, Single Cylinder GH-410 EngineFigure 1.2 - 12 kW/15 kW, V-twin GT-990/760 Engine 1.5 SPECIFICATIONS ‹ 1.5.1 GENERATOR‹ 1.5.2 ENGINE DANGER 1.8 RECONFIGURING THE FUEL SYSTEM1.6 FUEL REQUIREMENTS AND RECOMMENDATIONS 1.7 FUEL CONSUMPTIONFigure 1.4 - Demand Regulator 1.9 LOCATION‹ 1.8.2 12KW AND 15KW, 990CC ENGINES ‹ 1.9.1 GENERATORFigure 1.5 - Battery Cable Connections 1.10 BATTERY INSTALLATION1.11 THE BATTERY ‹ 1.9.2 TRANSFER SWITCH 1.9.2.1 7 kW, 12 kW and 15 kW UnitsSection 2 - Post Installation Start-up and Adjustments 2.2 CHECK TRANSFER SWITCH OPERATION2.1 BEFORE INITIAL START-UP 2.3 ELECTRICAL CHECKS2.5 CHECKING AUTOMATIC OPERATION 2.4 GENERATOR TESTS UNDER LOAD2.6 ADJUSTING THE REGULATOR NATURAL GAS ONLY Figure 2.2 - Placement of RegulatorFigure 2.1 - Dual Fuel Regulators Figure 2.5 - V-twin Full Load Speed Adjust Screw 2.7 ENGINE GOVERNOR ADJUSTMENTFigure 2.3 - Single Cylinder Engine Governor Adjustment Figure 2.4 - V-twin Engine Governor Adjustment‹ 3.2.1 “AUTO” POSITION 2.8 VOLTAGE REGULATOR ADJUSTMENT3.1 BREAK-IN PROCEDURE Figure 2.6 - Voltage Adjustment Potentiometer‹ 3.5.1 TRANSFER TO GENERATOR POWER SOURCE 3.3 AUTOMATIC TRANSFER OPERATION3.4 SEQUENCE OF AUTOMATIC OPERATION 3.5 MANUAL TRANSFER OPERATIONFigure 3.2 - Manual Transfer Switch Operation 3.6 SETTING THE EXERCISE TIMER‹ 3.5.2 TRANSFER BACK TO UTILITY POWER SOURCE ‹ 3.7.1 LOW OIL PRESSURE SWITCH4.2 CHECKING THE ENGINE OIL LEVEL ‹ 3.7.2 HIGH TEMPERATURE SWITCHFigure 3.3 - Low Oil Pressure and High Temperature Switches 4.1 FUSE4.4 CHANGING THE OIL FILTER 4.5 CHANGING THE ENGINE AIR CLEANER‹ 4.3.2 OIL CHANGE PROCEDURE 4.3 CHANGING THE ENGINE OILFigure 4.8 - Setting the Spark Plug Gap 4.7 BATTERY MAINTENANCEFigure 4.6 - 7 kW, Engine Air Cleaner Location Figure 4.7 - 12 kW and 15 kW Engine Air Cleaner4.8 ADJUSTING VALVE CLEARANCE Figure 4.10 - Valve Clearance Adjustment4.9 COOLING SYSTEM 4.10 ATTENTION AFTER SUBMERSION 4.12 OUT OF SERVICE PROCEDURE‹ 4.12.1 REMOVAL FROM SERVICE ‹ 4.12.2 RETURN TO SERVICE4.13 SERVICE SCHEDULE ATTENTION It is recommended that all service workbe performed by the nearest Authorized Dealer Correction 5.1 TROUBLESHOOTING GUIDEProblem CauseSection 6 - Electrical Data ENGINE WIRINGCONTROL PANEL BOX CUSTOMERCONNECTION Electrical Schematic - 12 & 15 kW - Drawing No. 0D8501-B Section 6 - Electrical Data Section 6 - Electrical Data ENGINE WIRINGSection 6 - Electrical Data 224A 225AElectrical Schematic - 7 kW - Drawing No. 0D9014-C PRE PACKAGED UNITS ONLY Section 7 - Exploded Views and Parts ListsFOAM, BACK EXHAUST ENCLOSURE COVER PART NO. QTY. DESCRIPTIONCLOTH, HARDWARE 266.7mm x 146mm 7KW FOAM, EXHAUST SIDE ENCLOSURE FRONTSection 7 - Exploded Views and Parts Lists DESCRIPTION PART NO. QTY72 27, 28 73 3, 32, 33, 34, 35, 36, 40 Views and Parts Lists66 2, 5, 19, 20, 39, 40, 47, 64, 93 67 8, 11, 12 68 4, 5 69 16A, 16B, 17ROLLER BEARING, GOVERNOR PLATE ASSEMBLY, CRANKCASE HOUSING WITHASSEMBLY, CRANKSHAFT HORIZONTAL ITEM PART NO. QTY. DESCRIPTIONSection 7 - Exploded Views and Parts Lists ASSY, IGNITION COIL GV-990 CYLINDER 7 kW Generator - Drawing No. 0D3504-E 1.25 FT 1.8 FT32 31 12 kW and 15 kW Generator - Drawing No. 0D3417-L2.6 FT 3 FT1.44 FT Section 7 - Exploded Views and Parts Lists DESCRIPTION Section 7 - Exploded Views and Parts ListsSection 7 - Exploded Views and Parts Lists DESCRIPTION Section 7 - Exploded Views and Parts ListsSection 7 - Exploded Views and Parts Lists DESCRIPTION Air-cooled ALL DIMENSIONS IN MILLIMETERS INCHESSection 8 - Mounting Drawing NoSection 9 - Notes CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONSMANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIESEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYPREPACKAGED EMERGENCY AUTOMATIC STANDBY GENERATORS GENERAC POWER SYSTEMS TWO YEAR LIMITED WARRANTY FOR GUARDIANWARRANTY SCHEDULE THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING
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