Guardian Technologies 04759-2, 04760-2 Exploded Views and Parts Lists, Part No. Qty. Description

Page 35
PART NO. QTY. DESCRIPTION

 

 

 

 

Section 7 — Exploded Views and Parts Lists

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Air-cooled 7 kW, 12 kW and 15 kW Generators

 

 

 

 

 

 

 

 

 

Enclosure – Drawing No. 0F0080-C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ITEM

PART NO. QTY. DESCRIPTION

 

ITEM

PART NO. QTY. DESCRIPTION

 

1

0C6140

1

ASSEMBLY, ENCLOSURE BASE

47

047411

6

SCREW HHC M6-1.0 X 16 G8.8

 

 

0D1901

1

ASSEMBLY, ENCLOSURE BASE (7KW)

 

 

047411

4

SCREW HHC M6-1.0 X 16 G8.8 (7KW)

2

0C6735

2

SUPPORT, ROOF FOLDING

48

043116

5

SCREW HHC M6-1.0 X 12 G8.8

3

0F0063

1

ENCLOSURE, FRONT

 

 

043116

6

SCREW HHC M6-1.0 X 12 G8.8 (7KW)

4

0C7062

1

ENCLOSURE, EXHAUST SIDE

49

0D3700

26

NUT, LOCKING FLANGE M6-1.0

 

 

0C7062A

1

ENCLOSURE, EXHAUST SIDE (7KW)

 

 

0D3700

24

NUT, LOCKING FLANGE M6-1.0 (7KW)

5

0E8811

1

ENCLOSURE, SIDE & BACK

50

0D4662

11

SCREW HHTT M8-1.2 X 20 BP

 

 

0E8811A

1

ENCLOSURE, SIDE & BACK (7KW)

51

090388

36

SCREW TAPTITE M6-1.0 X 12 BP

6

0E9873

1

ENCLOSURE, ROOF

 

 

 

24

SCREW TAPTITE M6-1.0 X 12 BP (7KW)

7

0C7065

1

PANEL, ALTERNATOR DIVIDER

52

092120

2

NUT LOCK TRIC M6 X 1.0 Y/ZNC

 

 

0C7065A

1

PANEL, ALTERNATOR DIVIDER (7KW)

54

0D3167

1

GASKET, BATTERY SUPPORT BRACKET

8

0C8101A

1

PANEL, MUFFLER BOX SIDE

55

0A3328

1

PLUG, PLASTIC 0.593

 

 

0C8861

1

PANEL, MUFFLER BOX SIDE (7KW)

56

055414

1

LUG SLDLSS #2-#8X17/64 CU

9

0C8101B

1

COVER, MUFFLER BOX

57

092079

1

SCREW TAPTITE M6-1.0X25 BP

 

 

0C8862

1

COVER, MUFFLER BOX (7KW)

58

0A1658

2

L/WASH SPECIAL ¼

10

0C8283

1

GASKET, DOOR SEAL

59

0C2937

1

BRACKET, BATTERY HOLD DOWN (7KW)

11

0C8284A

1

FOAM, BACK ENCLOSURE

60

086729

1

CONTACTOR, STARTER (7KW)

12

0C8284B

1

FOAM, ROOF ENCLOSURE

61

0388040AJ0

1

CABLE, #6 RED BATTERY 38.5"

13

0C8284C

1

FOAM, FRONT ENCLOSURE

62

022127

2

NUT HEX 1/4-20 STEEL (7KW)

14

0C8285

1

BRACKET, BATTERY SUPPORT

63

022129

6

WASHER LOCK 5/16

15

0C8899A

1

PAD, 24"X48" WITH MOUNTING HOLES

 

 

022129

7

WASHER LOCK 5/16 (7KW)

16

0D1128

1

PANEL, ENGINE DIVIDER

64

074908

8

SCREW TAPTITE M5-0.8 X 10 BP

 

 

0D1128A

1

PANEL, ENGINE DIVIDER (7KW)

65

0D2346

1

HARNESS, ENGINE

17

0E4244

1

BAFFLE, INTAKE

 

 

0D2345

1

HARNESS, ENGINE (7KW)

 

 

0D1605A

1

BAFFLE, INTAKE (7KW)

66

023484F

1

BUSHING, SNAP SB-1000-12

18

0D1606

1

HOUSING, FAN

67

022142

1

SCREW HHC 5/16-18 X 3/4 G5 (7KW)

 

 

0D5264

1

BAFFLE, EXHAUST (7KW)

68

0A7836

2

RIVET,1/8" X 0.126" - 0.375" LSH POP

19

0D1839

2

BRACKET, TOP SUPPORT

69

0A8475

2

L/WASH SPECIAL #10

20

0D1840

2

BRACKET, BOTTOM SUPPORT

70

0912970069

1

ASSEMBLY, ROOF / DOOR GROUND WIRE

21

0D2425

1

DUCT, BASE AIR

71

0912970070

2

ASSEMBLY, ROOF / DOOR GROUND WIRE

22

0D2588

1

GASKET, FRONT DIVIDER

72

055450

2

PLUG PLASTIC 1.375

 

 

0D2588A

1

GASKET, FRONT DIVIDER (7KW)

73

0E5968

11

GASKET, EXTRUDED TRIM

23

0D2676

1

COVER, FRONT EXHAUST ENCLOSURE

74

0D3701

1

PLATE, "HOT"

24

0D2677

1

COVER, BACK EXHAUST ENCLOSURE

75

0D3472

1

GROMMET 2.75 X 1/16

25

0D2979B

2

CLOTH, HARDWARE 266.7mm x 146mm

76

0C8742

1

EXTERNAL CONNECTION BOX

 

 

0D2979B

3

CLOTH, HARDWARE 266.7mm x 146mm (7KW)

77

0C8911

1

POWER BLOCK

26

0D2979C

1

CLOTH, HARDWARE 543mm x 146mm

78

0D8442

1

HARNESS GENERATOR TO EXTERNAL

27

0D2979D

1

CLOTH, HARDWARE 266.7mm x 387.4mm

 

 

 

 

CONNECTION BOX

 

 

0D2979E

1

CLOTH, HARDWARE (7KW)

 

 

0D8652

1

HARNESS GENERATOR TO EXTERNAL

28

0E4245

1

FOAM, FRONT INTAKE BAFFLE

 

 

 

 

CONNECTION BOX (7KW)

 

 

0D3058A

1

FOAM, FRONT INTAKE BAFFLE (7KW)

79

036937

2

SCREW PPHM #10-32 X 1

29

0E4245A

1

FOAM, TOP INTAKE BAFFLE

80

022152

5

WASHER LOCK #10

30

0E4245B

1

FOAM, BACK INTAKE BAFFLE

81

051713

2

WASHER FLAT M5

 

 

0D3058C

1

FOAM, BACK INTAKE BAFFLE (7KW)

82

022158

5

NUT HEX #10-32 STEEL

31

0D3057D

1

FOAM, BACK ENCL. STRIP

83

0D3031

1

FUEL LINE, 3/4"OUTDOOR (NOT SHOWN)

32

0D3059A

1

FOAM, EXHAUST SIDE ENCLOSURE END

84

026850

1

WASHER SHAKPROOF EXT 1/4 STEEL

33

0D3059B

1

FOAM, EXHAUST SIDE ENCLOSURE FRONT

85

049813

1

NUT HEX M6-1.0 G8 YELLOW CHROME

34

0D3059C

1

FOAM, EXHAUST FAN HOUSING

86

0F0164A

1

HINGE TYPE A WITH STUDS, SOCKET

35

0D7176

24

WASHER, SELF LOCKING

87

0F0165A

1

HINGE TYPE B WITH STUDS, SOCKET

 

 

 

22

WASHER, SELF LOCKING (7KW)

89

0E2874

1

SCREW HHTR 1/4-20 X 3/4

36

0D3059D

1

FOAM, FRONT EXHAUST ENCL. COVER

90

043107

4

SCREW HHC M8-1.25 X 25

37

0D3059E

1

FOAM, BACK EXHAUST ENCLOSURE COVER

91

022145

8

WASHER FLAT 5/16

38

0C7781A

2

DOOR, PAWL

92

045771

4

NUT HEX M8-1.25

39

0D3037

1

LATCH, QUARTER TURN LOCKING

93

0C3906

2

SELF-ALIGN SCREW M6 HH

40

0F0164

1

HINGE TYPE A WITH STUDS, PIN

94

0E4321

1

PANEL, EXHAUST ALIGNMENT

41

0F0165

1

HINGE TYPE B WITH STUDS, PIN

95

0E1330A

1

GROMMET, 38.1 CROSS SLIT WITH HOLE

42

0D3037A

1

LATCH, QUARTER TURN NON-LOCKING

96

0E9692

1

BRACKET, REGULATOR MOUNTING

43

0A2115

4

WASHER NYLON .250"

97

042907

2

SCREW HHC M8-1.25 X 16mm

44

022097

1

WASHER LOCK M6-1/4"

98

0F5241

1

PLATE, COVER

46

0F0710

18

RIVET POP 0.125 X 0.337

99

0F5943

1

GASKET, COVER

33

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Contents  Not intended for use as Primary Power in place of utility  Models 04758-2 6 kW NG, 7 kW LP 04759-2 12 kW NG, 12 kW LP04760-2 13 kW NG, 15 kW LP This manual should remain with the unitINTRODUCTION ‹ CONTENTS‹ OPERATION AND MAINTENANCE ‹ HOW TO OBTAIN SERVICESection 5 - Troubleshooting Section 2 - Post Installation Start-upand Adjustments Section 4 - MaintenanceThis product contains or emits chemicals  GENERAL HAZARDS IMPORTANT SAFETY INSTRUCTIONS  WARNING ‹ STANDARDS INDEX  ELECTRICAL HAZARDS  FIRE HAZARDS   EXPLOSION HAZARDS DANGER 1.1 UNPACKING/INSPECTION1.2 PROTECTION SYSTEMS 1.3 SYSTEM SET LEDFigure 1.2 - 12 kW/15 kW, V-twin GT-990/760 Engine 1.4 THE GENERATORFigure 1.1 - 7 kW, Single Cylinder GH-410 Engine ‹ 1.5.2 ENGINE 1.5 SPECIFICATIONS‹ 1.5.1 GENERATOR DANGER 1.8 RECONFIGURING THE FUEL SYSTEM1.6 FUEL REQUIREMENTS AND RECOMMENDATIONS 1.7 FUEL CONSUMPTIONFigure 1.4 - Demand Regulator 1.9 LOCATION‹ 1.8.2 12KW AND 15KW, 990CC ENGINES ‹ 1.9.1 GENERATORFigure 1.5 - Battery Cable Connections 1.10 BATTERY INSTALLATION1.11 THE BATTERY ‹ 1.9.2 TRANSFER SWITCH 1.9.2.1 7 kW, 12 kW and 15 kW UnitsSection 2 - Post Installation Start-up and Adjustments 2.2 CHECK TRANSFER SWITCH OPERATION2.1 BEFORE INITIAL START-UP 2.3 ELECTRICAL CHECKS2.5 CHECKING AUTOMATIC OPERATION 2.4 GENERATOR TESTS UNDER LOADFigure 2.1 - Dual Fuel Regulators 2.6 ADJUSTING THE REGULATOR NATURAL GAS ONLYFigure 2.2 - Placement of Regulator Figure 2.5 - V-twin Full Load Speed Adjust Screw 2.7 ENGINE GOVERNOR ADJUSTMENTFigure 2.3 - Single Cylinder Engine Governor Adjustment Figure 2.4 - V-twin Engine Governor Adjustment‹ 3.2.1 “AUTO” POSITION 2.8 VOLTAGE REGULATOR ADJUSTMENT3.1 BREAK-IN PROCEDURE Figure 2.6 - Voltage Adjustment Potentiometer‹ 3.5.1 TRANSFER TO GENERATOR POWER SOURCE 3.3 AUTOMATIC TRANSFER OPERATION3.4 SEQUENCE OF AUTOMATIC OPERATION 3.5 MANUAL TRANSFER OPERATIONFigure 3.2 - Manual Transfer Switch Operation 3.6 SETTING THE EXERCISE TIMER‹ 3.5.2 TRANSFER BACK TO UTILITY POWER SOURCE ‹ 3.7.1 LOW OIL PRESSURE SWITCH4.2 CHECKING THE ENGINE OIL LEVEL ‹ 3.7.2 HIGH TEMPERATURE SWITCHFigure 3.3 - Low Oil Pressure and High Temperature Switches 4.1 FUSE4.4 CHANGING THE OIL FILTER 4.5 CHANGING THE ENGINE AIR CLEANER‹ 4.3.2 OIL CHANGE PROCEDURE 4.3 CHANGING THE ENGINE OILFigure 4.8 - Setting the Spark Plug Gap 4.7 BATTERY MAINTENANCEFigure 4.6 - 7 kW, Engine Air Cleaner Location Figure 4.7 - 12 kW and 15 kW Engine Air Cleaner4.9 COOLING SYSTEM 4.8 ADJUSTING VALVE CLEARANCEFigure 4.10 - Valve Clearance Adjustment 4.10 ATTENTION AFTER SUBMERSION 4.12 OUT OF SERVICE PROCEDURE‹ 4.12.1 REMOVAL FROM SERVICE ‹ 4.12.2 RETURN TO SERVICEbe performed by the nearest Authorized Dealer 4.13 SERVICE SCHEDULEATTENTION It is recommended that all service work Correction 5.1 TROUBLESHOOTING GUIDEProblem CauseSection 6 - Electrical Data ENGINE WIRINGCONNECTION CONTROL PANEL BOXCUSTOMER Electrical Schematic - 12 & 15 kW - Drawing No. 0D8501-B Section 6 - Electrical Data Section 6 - Electrical Data ENGINE WIRINGCUSTOMER 224A 225AElectrical Schematic - 7 kW - Drawing No. 0D9014-C PRE PACKAGED UNITS ONLY Section 7 - Exploded Views and Parts ListsFOAM, BACK EXHAUST ENCLOSURE COVER PART NO. QTY. DESCRIPTIONCLOTH, HARDWARE 266.7mm x 146mm 7KW FOAM, EXHAUST SIDE ENCLOSURE FRONTSection 7 - Exploded Views and Parts Lists DESCRIPTION PART NO. QTY72 27, 28 73 3, 32, 33, 34, 35, 36, 40 Views and Parts Lists66 2, 5, 19, 20, 39, 40, 47, 64, 93 67 8, 11, 12 68 4, 5 69 16A, 16B, 17ROLLER BEARING, GOVERNOR PLATE ASSEMBLY, CRANKCASE HOUSING WITHASSEMBLY, CRANKSHAFT HORIZONTAL ITEM PART NO. QTY. DESCRIPTIONSection 7 - Exploded Views and Parts Lists ASSY, IGNITION COIL GV-990 CYLINDER 7 kW Generator - Drawing No. 0D3504-E 1.25 FT 1.8 FT32 31 12 kW and 15 kW Generator - Drawing No. 0D3417-L1.44 FT 2.6 FT3 FT Section 7 - Exploded Views and Parts Lists DESCRIPTION Section 7 - Exploded Views and Parts ListsSection 7 - Exploded Views and Parts Lists DESCRIPTION Section 7 - Exploded Views and Parts ListsSection 7 - Exploded Views and Parts Lists DESCRIPTION Air-cooled ALL DIMENSIONS IN MILLIMETERS INCHESSection 8 - Mounting Drawing NoSection 9 - Notes CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONSMANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIESEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYPREPACKAGED EMERGENCY AUTOMATIC STANDBY GENERATORS GENERAC POWER SYSTEMS TWO YEAR LIMITED WARRANTY FOR GUARDIANWARRANTY SCHEDULE THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING
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