Guardian Technologies 04760-2 Exploded Views and Parts Lists, Description, 2.6 FT, 3 FT, 1.44 FT

Page 45
2.6 FT

 

 

 

 

Section 7 — Exploded Views and Parts Lists

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Air-cooled 7 kW, 12 kW and 15 kW Generators

 

 

 

 

 

 

 

12 kW and 15 kW Generator – Drawing No. 0D3417-L

 

 

 

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

 

 

 

 

 

 

1

0C6934

1

ADAPTOR, ENGINE

 

 

 

2

0C7930

1

STATOR 12KW

 

 

 

 

 

0D2359

 

STATOR 13KW / 15KW

 

 

 

3

0C7944

1

ROTOR 12KW

 

 

 

 

 

0D2356

 

ROTOR 13KW / 15KW

 

 

 

4

0C6043

1

CARRIER, REAR BEARING

 

 

 

5

0D2336

1

FAN, 12” CURVED BLADE

 

 

 

6

0D6634

1

MUFFLER

 

 

 

7

0D3220

1

TAIL PIPE, MUFFLER

 

 

 

8

0C8101

1

PANEL, MUFFLER BASE

 

 

 

9

056482

1

BEARING 1.1811-2.8346

 

 

 

10

0C3168

3

5/16 SPECIAL LOCK WASHER

 

 

 

11

0D1838

1

BOLT, HHCS 3/8”-24 x 15.50”

 

 

 

12

0D1846

4

BOLT, HHCS M8-1.25 x 345mm

 

 

 

13

0C7038

1

BRACKET, ALTERNATOR MOUNTING

 

 

 

14

0D1609

1

DUCT, ALTERNATOR AIR

 

 

 

15

0D2559

1

GASKET, ALTERNATOR AIR DUCT

 

 

 

16

0C7038A

1

BRACKET, ENGINE MOUNTING

 

 

 

17

0C7758

4

RUBBER MOUNT

 

 

 

18

0388050AD0

1

CABLE, #6 48” BLACK BATTERY

 

 

 

19

0C2417A

1

EARTH STRAP 3/8X 3/8

 

 

 

20

082121C

1

CLIP-J, VYNL COAT 0.625” ID

 

 

 

21

066386

1

ASSEMBLY BRUSH HOLDER

 

 

 

22

029451

2.6 FT

TAPE ELEC UL FOAM 1/8 X 1/2

 

 

 

23

049451

1

WASHER FLAT .406ID X 1.62OD

 

 

 

24

022237

5

WASHER LOCK 3/8

 

 

 

25

022511

4

SCREW HHC 3/8-16 X 1-1/4 G5

 

 

 

26

022131

4

WASHER FLAT 3/8 ZINC

 

 

 

27

051731

4

SCREW HHC M8-1.25 X 50 G8.8

 

 

 

28

022145

12

WASHER FLAT 5/16 ZINC

 

 

 

29

049820

4

NUT LOCK HEX M8-1.25 NYL INSERT

 

 

 

30

045756

2

SCREW TAPTITE M6-1.0X10 BP

 

 

 

31

022129

10

WASHER LOCK M8-5/16

 

 

 

32

022259

8

NUT HEX 5/16-18 STEEL

 

 

 

33

059637

2

SCREW TAPTITE 3/8-16 X 3/4 BP

 

 

 

34

0D4662

4

SCREW 5/16-18X3/4” HH THD ROLL

 

 

 

35

0F7065

3 FT

HOSE RES 1/2 LP GAS

 

 

 

36

048031M

4

HOSE CLAMP 3/4” I.D.

 

 

 

37

0F0462

4

NUT HEX W/TOOTH WSHR M8-1.25

 

 

 

38

0C2824

1

SCREW TAP-R #10-32 x 9/16

 

 

 

39

025145

1

U-BOLT 5/16”-18 X 1.25” WITH SADDLE

 

 

 

40

0C4138

2

GASKET, EXHAUST PORT

 

 

 

41

040173

2

CLAMP HOSE #5.5 0.62”-0.62”

 

 

 

42

074995

1.44 FT

HOSE 1\4 ID LPG 350PSI UL21

 

 

 

43

066849

2

SCREW HHTT M5-0.8 X 16

 

 

 

43

Page 44 Page 46
Image 45
Page 44 Page 46
Contents 04760-2 13 kW NG, 15 kW LP Models 04758-2 6 kW NG, 7 kW LP 04759-2 12 kW NG, 12 kW LPThis manual should remain with the unit  Not intended for use as Primary Power in place of utility ‹ OPERATION AND MAINTENANCE ‹ CONTENTS‹ HOW TO OBTAIN SERVICE INTRODUCTIONand Adjustments Section 2 - Post Installation Start-upSection 4 - Maintenance Section 5 - TroubleshootingIMPORTANT SAFETY INSTRUCTIONS  GENERAL HAZARDS  WARNING  This product contains or emits chemicals FIRE HAZARDS   ELECTRICAL HAZARDS  EXPLOSION HAZARDS  ‹ STANDARDS INDEX1.2 PROTECTION SYSTEMS 1.1 UNPACKING/INSPECTION1.3 SYSTEM SET LED DANGER1.4 THE GENERATOR Figure 1.1 - 7 kW, Single Cylinder GH-410 EngineFigure 1.2 - 12 kW/15 kW, V-twin GT-990/760 Engine 1.5 SPECIFICATIONS ‹ 1.5.1 GENERATOR‹ 1.5.2 ENGINE 1.6 FUEL REQUIREMENTS AND RECOMMENDATIONS 1.8 RECONFIGURING THE FUEL SYSTEM1.7 FUEL CONSUMPTION DANGER‹ 1.8.2 12KW AND 15KW, 990CC ENGINES 1.9 LOCATION‹ 1.9.1 GENERATOR Figure 1.4 - Demand Regulator1.11 THE BATTERY 1.10 BATTERY INSTALLATION‹ 1.9.2 TRANSFER SWITCH 1.9.2.1 7 kW, 12 kW and 15 kW Units Figure 1.5 - Battery Cable Connections2.1 BEFORE INITIAL START-UP 2.2 CHECK TRANSFER SWITCH OPERATION2.3 ELECTRICAL CHECKS Section 2 - Post Installation Start-up and Adjustments2.5 CHECKING AUTOMATIC OPERATION 2.4 GENERATOR TESTS UNDER LOAD2.6 ADJUSTING THE REGULATOR NATURAL GAS ONLY Figure 2.2 - Placement of RegulatorFigure 2.1 - Dual Fuel Regulators Figure 2.3 - Single Cylinder Engine Governor Adjustment 2.7 ENGINE GOVERNOR ADJUSTMENTFigure 2.4 - V-twin Engine Governor Adjustment Figure 2.5 - V-twin Full Load Speed Adjust Screw3.1 BREAK-IN PROCEDURE 2.8 VOLTAGE REGULATOR ADJUSTMENTFigure 2.6 - Voltage Adjustment Potentiometer ‹ 3.2.1 “AUTO” POSITION3.4 SEQUENCE OF AUTOMATIC OPERATION 3.3 AUTOMATIC TRANSFER OPERATION3.5 MANUAL TRANSFER OPERATION ‹ 3.5.1 TRANSFER TO GENERATOR POWER SOURCE‹ 3.5.2 TRANSFER BACK TO UTILITY POWER SOURCE 3.6 SETTING THE EXERCISE TIMER‹ 3.7.1 LOW OIL PRESSURE SWITCH Figure 3.2 - Manual Transfer Switch OperationFigure 3.3 - Low Oil Pressure and High Temperature Switches ‹ 3.7.2 HIGH TEMPERATURE SWITCH4.1 FUSE 4.2 CHECKING THE ENGINE OIL LEVEL‹ 4.3.2 OIL CHANGE PROCEDURE 4.5 CHANGING THE ENGINE AIR CLEANER4.3 CHANGING THE ENGINE OIL 4.4 CHANGING THE OIL FILTERFigure 4.6 - 7 kW, Engine Air Cleaner Location 4.7 BATTERY MAINTENANCEFigure 4.7 - 12 kW and 15 kW Engine Air Cleaner Figure 4.8 - Setting the Spark Plug Gap4.8 ADJUSTING VALVE CLEARANCE Figure 4.10 - Valve Clearance Adjustment4.9 COOLING SYSTEM ‹ 4.12.1 REMOVAL FROM SERVICE 4.12 OUT OF SERVICE PROCEDURE‹ 4.12.2 RETURN TO SERVICE 4.10 ATTENTION AFTER SUBMERSION4.13 SERVICE SCHEDULE ATTENTION It is recommended that all service workbe performed by the nearest Authorized Dealer Problem 5.1 TROUBLESHOOTING GUIDECause CorrectionSection 6 - Electrical Data ENGINE WIRINGCONTROL PANEL BOX CUSTOMERCONNECTION Electrical Schematic - 12 & 15 kW - Drawing No. 0D8501-B Section 6 - Electrical Data Section 6 - Electrical Data ENGINE WIRINGSection 6 - Electrical Data 224A 225AElectrical Schematic - 7 kW - Drawing No. 0D9014-C PRE PACKAGED UNITS ONLY Section 7 - Exploded Views and Parts ListsCLOTH, HARDWARE 266.7mm x 146mm 7KW PART NO. QTY. DESCRIPTIONFOAM, EXHAUST SIDE ENCLOSURE FRONT FOAM, BACK EXHAUST ENCLOSURE COVERSection 7 - Exploded Views and Parts Lists DESCRIPTION PART NO. QTY66 2, 5, 19, 20, 39, 40, 47, 64, 93 67 8, 11, 12 68 4, 5 Views and Parts Lists69 16A, 16B, 17 72 27, 28 73 3, 32, 33, 34, 35, 36, 40ASSEMBLY, CRANKSHAFT HORIZONTAL ASSEMBLY, CRANKCASE HOUSING WITHITEM PART NO. QTY. DESCRIPTION ROLLER BEARING, GOVERNOR PLATESection 7 - Exploded Views and Parts Lists ASSY, IGNITION COIL GV-990 CYLINDER 7 kW Generator - Drawing No. 0D3504-E 1.25 FT 1.8 FT32 31 12 kW and 15 kW Generator - Drawing No. 0D3417-L2.6 FT 3 FT1.44 FT Section 7 - Exploded Views and Parts Lists DESCRIPTION Section 7 - Exploded Views and Parts ListsSection 7 - Exploded Views and Parts Lists DESCRIPTION Section 7 - Exploded Views and Parts ListsSection 7 - Exploded Views and Parts Lists DESCRIPTION Section 8 - Mounting ALL DIMENSIONS IN MILLIMETERS INCHESDrawing No Air-cooledSection 9 - Notes MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE YOUR WARRANTY RIGHTS AND OBLIGATIONSPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENTEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYWARRANTY SCHEDULE GENERAC POWER SYSTEMS TWO YEAR LIMITED WARRANTY FOR GUARDIANTHIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING PREPACKAGED EMERGENCY AUTOMATIC STANDBY GENERATORS
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