Guardian Technologies 04758-2, 04760-2 Exploded Views and Parts Lists, Part No. Qty, Description

Page 37
PART NO. QTY.

Section 7 — Exploded Views and Parts Lists

Air-cooled 7 kW, 12 kW and 15 kW Generators Control Panel – Drawing No. 0E7974-G

ITEM

PART NO. QTY.

DESCRIPTION

1

0E7886A

1

CIRCUIT BREAKER 30A X 2P 240V (7KW)

 

0E7886C

1

CIRCUIT BREAKER 40A X 2P 240V (8.5KW)

 

0E7886D

1

CIRCUIT BREAKER 45A X 2P 240V (11KW)

 

0E7886E

1

CIRCUIT BREAKER 50A X 2P 240V (12KW)

 

0E7886F

1

CIRCUIT BREAKER 60A X 2P 240V (13KW)

 

0E7886G

1

CIRCUIT BREAKER 70A X 2P 240V (15KW)

2

0A1801

1

ASSEMBLY, BATTERY CHARGER ENGINE

3

083049

1

ASSEMBLY, POTTED REGULATOR

4

0C2174

1

RELAY, 12V 25A SPST

5

075210A

1

BLOCK 1 POSITION

6

0D3062

4

HEX STAND-OFF #6-32 x 3/8"

7

0D8615

1

ASSEMBLY, HOME STANDBY CONTROLLER

 

0D8615A

1

ASSEMBLY, HOME STANDBY CONTROLLER

 

 

 

(7KW)

8

032300

2

HOLDER, FUSE

9

022676

1

FUSE, 15AMP X AGC15

10

0E4494

1

SWITCH, ROCKER DPDT ON-OFF-ON

11

0E7890

1

CIRCUIT BREAKER MOUNTING BRACKET

12

023484E

1

SNAP BUSHING

13

075476

4

SCREW PPHM M4-0.7 x 16mm

15

0E6480

6

NUT HEX LOCK M4-0.7 NYLON INSERT

17

0C1085

4

SCREW PPHM M3-0.5 X 8mm

 

0C1085

2

SCREW PPHM M3-0.5 X 8mm (7KW)

18

0D8443

1

DECAL, CONTROL PANEL (NOT SHOWN)

19

054502

1

CIRCUIT BREAKER 3 X 1 ETA 46-500-P

 

053623

1

CIRCUIT BREAKER 2.5 X 1 ETA 46-500-P

 

 

 

(7KW)

20

0E7870

1

CONTROL, PANEL BOTTOM

 

0E7871

1

CONTROL, PANEL BOTTOM (7KW)

21

075235

4

SCREW HHC M5-0.8 x 30mm

22

0D5240

1

SWITCH, SPST (ON)-ON N/O

23

0D9784

6

NUT HEX LOCK M3-0.5 NYLON INSERT

 

0D9784

4

NUT HEX LOCK M3-0.5 NYLON INSERT

 

 

 

(7KW)

ITEM

PART NO. QTY.

DESCRIPTION

24

0D8502

1

NEUTRAL CONNECTOR

26

0D8441

1

HARNESS, CONTROL PANEL (NOT SHOWN)

 

0E0120

1

HARNESS, CONTROL PANEL WIRE (NOT

 

 

 

SHOWN) (7KW)

27

074908

4

SCREW TAPTITE, M5-0.8 x 10 BP

29

082025

6

NUT HEX LOCK M5-0.8 NYLON INSERT

30

0C3910

1

TRANSFORMER

31

022507

2

SCREW HHC 1/4"-20 x 1/2"

32

099727

1

FUSE 5A X AGC5

33

046689

1

BLOCK TERMINAL STRIP 20A 4 X 6 X 1100V

34

063617

1

RELAY PANEL 12VDC DPDT 10A 240VAC

35

075475

2

SCREW PPHM M4-0.7 x 10mm

36

043180

2

WASHER FLAT M4

37

0D8439

1

COVER, CONTROL PANEL COMPONENT

 

0E0119

1

COVER, CONTROL PANEL COMPONENT

 

 

 

(7KW)

38

092036

8

SCREW PPHMS/LW #6-32 x 1/4"

39

045770

2

SCREW HHC M5-0.8 x10mm

40

0E7866

1

COVER, CONTROL PANEL

 

0E7867

1

COVER, CONTROL PANEL (7KW)

41

0D3700

8

NUT FLANGE M6-1.0 NYLOK

42

0912970069

1

ASSEMBLY, ROOF/DOOR GROUND WIRE

43

0E2874

1

SCREW HHTR 1/4"-20 X 3/4"

44

0A1658

2

WASHER LOCK SPECIAL 1/4"

45

022473

3

WASHER FLAT 1/4"-M6

46

038750

1

SCREW HHC M6-1.0 x 30mm

47

022097

3

WASHER LOCK M6-1/4"

48

049813

1

NUT HEX M6-1.0

49

031879

6

WASHER FLAT #4

 

031879

4

WASHER FLAT #4 (7KW)

50

023897

2

WASHER FLAT #10

51

0F4793

2

SCREW PPHM M3-0.5 x 10mm

35

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Contents 04760-2 13 kW NG, 15 kW LP Models 04758-2 6 kW NG, 7 kW LP 04759-2 12 kW NG, 12 kW LPThis manual should remain with the unit  Not intended for use as Primary Power in place of utility ‹ OPERATION AND MAINTENANCE ‹ CONTENTS‹ HOW TO OBTAIN SERVICE INTRODUCTIONand Adjustments Section 2 - Post Installation Start-upSection 4 - Maintenance Section 5 - TroubleshootingIMPORTANT SAFETY INSTRUCTIONS  GENERAL HAZARDS  WARNING  This product contains or emits chemicals FIRE HAZARDS   ELECTRICAL HAZARDS  EXPLOSION HAZARDS  ‹ STANDARDS INDEX1.2 PROTECTION SYSTEMS 1.1 UNPACKING/INSPECTION1.3 SYSTEM SET LED DANGERFigure 1.1 - 7 kW, Single Cylinder GH-410 Engine 1.4 THE GENERATORFigure 1.2 - 12 kW/15 kW, V-twin GT-990/760 Engine ‹ 1.5.1 GENERATOR 1.5 SPECIFICATIONS‹ 1.5.2 ENGINE 1.6 FUEL REQUIREMENTS AND RECOMMENDATIONS 1.8 RECONFIGURING THE FUEL SYSTEM1.7 FUEL CONSUMPTION DANGER‹ 1.8.2 12KW AND 15KW, 990CC ENGINES 1.9 LOCATION‹ 1.9.1 GENERATOR Figure 1.4 - Demand Regulator1.11 THE BATTERY 1.10 BATTERY INSTALLATION‹ 1.9.2 TRANSFER SWITCH 1.9.2.1 7 kW, 12 kW and 15 kW Units Figure 1.5 - Battery Cable Connections2.1 BEFORE INITIAL START-UP 2.2 CHECK TRANSFER SWITCH OPERATION2.3 ELECTRICAL CHECKS Section 2 - Post Installation Start-up and Adjustments2.5 CHECKING AUTOMATIC OPERATION 2.4 GENERATOR TESTS UNDER LOADFigure 2.2 - Placement of Regulator 2.6 ADJUSTING THE REGULATOR NATURAL GAS ONLYFigure 2.1 - Dual Fuel Regulators Figure 2.3 - Single Cylinder Engine Governor Adjustment 2.7 ENGINE GOVERNOR ADJUSTMENTFigure 2.4 - V-twin Engine Governor Adjustment Figure 2.5 - V-twin Full Load Speed Adjust Screw3.1 BREAK-IN PROCEDURE 2.8 VOLTAGE REGULATOR ADJUSTMENTFigure 2.6 - Voltage Adjustment Potentiometer ‹ 3.2.1 “AUTO” POSITION3.4 SEQUENCE OF AUTOMATIC OPERATION 3.3 AUTOMATIC TRANSFER OPERATION3.5 MANUAL TRANSFER OPERATION ‹ 3.5.1 TRANSFER TO GENERATOR POWER SOURCE‹ 3.5.2 TRANSFER BACK TO UTILITY POWER SOURCE 3.6 SETTING THE EXERCISE TIMER‹ 3.7.1 LOW OIL PRESSURE SWITCH Figure 3.2 - Manual Transfer Switch OperationFigure 3.3 - Low Oil Pressure and High Temperature Switches ‹ 3.7.2 HIGH TEMPERATURE SWITCH4.1 FUSE 4.2 CHECKING THE ENGINE OIL LEVEL‹ 4.3.2 OIL CHANGE PROCEDURE 4.5 CHANGING THE ENGINE AIR CLEANER4.3 CHANGING THE ENGINE OIL 4.4 CHANGING THE OIL FILTERFigure 4.6 - 7 kW, Engine Air Cleaner Location 4.7 BATTERY MAINTENANCEFigure 4.7 - 12 kW and 15 kW Engine Air Cleaner Figure 4.8 - Setting the Spark Plug GapFigure 4.10 - Valve Clearance Adjustment 4.8 ADJUSTING VALVE CLEARANCE4.9 COOLING SYSTEM ‹ 4.12.1 REMOVAL FROM SERVICE 4.12 OUT OF SERVICE PROCEDURE‹ 4.12.2 RETURN TO SERVICE 4.10 ATTENTION AFTER SUBMERSIONATTENTION It is recommended that all service work 4.13 SERVICE SCHEDULEbe performed by the nearest Authorized Dealer Problem 5.1 TROUBLESHOOTING GUIDECause CorrectionSection 6 - Electrical Data ENGINE WIRINGCUSTOMER CONTROL PANEL BOXCONNECTION Electrical Schematic - 12 & 15 kW - Drawing No. 0D8501-B Section 6 - Electrical Data Section 6 - Electrical Data ENGINE WIRINGCONTROL PANEL BOX 224A 225AElectrical Schematic - 7 kW - Drawing No. 0D9014-C PRE PACKAGED UNITS ONLY Section 7 - Exploded Views and Parts ListsCLOTH, HARDWARE 266.7mm x 146mm 7KW PART NO. QTY. DESCRIPTIONFOAM, EXHAUST SIDE ENCLOSURE FRONT FOAM, BACK EXHAUST ENCLOSURE COVERSection 7 - Exploded Views and Parts Lists DESCRIPTION PART NO. QTY66 2, 5, 19, 20, 39, 40, 47, 64, 93 67 8, 11, 12 68 4, 5 Views and Parts Lists69 16A, 16B, 17 72 27, 28 73 3, 32, 33, 34, 35, 36, 40ASSEMBLY, CRANKSHAFT HORIZONTAL ASSEMBLY, CRANKCASE HOUSING WITHITEM PART NO. QTY. DESCRIPTION ROLLER BEARING, GOVERNOR PLATESection 7 - Exploded Views and Parts Lists ASSY, IGNITION COIL GV-990 CYLINDER 7 kW Generator - Drawing No. 0D3504-E 1.25 FT 1.8 FT32 31 12 kW and 15 kW Generator - Drawing No. 0D3417-L3 FT 2.6 FT1.44 FT Section 7 - Exploded Views and Parts Lists DESCRIPTION Section 7 - Exploded Views and Parts ListsSection 7 - Exploded Views and Parts Lists DESCRIPTION Section 7 - Exploded Views and Parts ListsSection 7 - Exploded Views and Parts Lists DESCRIPTION Section 8 - Mounting ALL DIMENSIONS IN MILLIMETERS INCHESDrawing No Air-cooledSection 9 - Notes MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE YOUR WARRANTY RIGHTS AND OBLIGATIONSPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENTEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYWARRANTY SCHEDULE GENERAC POWER SYSTEMS TWO YEAR LIMITED WARRANTY FOR GUARDIANTHIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING PREPACKAGED EMERGENCY AUTOMATIC STANDBY GENERATORS
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