Guardian Technologies 04758-2, 04760-2, 04759-2 Exploded Views and Parts Lists, Description

Page 49
Manual background

 

 

 

 

Section 7 — Exploded Views and Parts Lists

 

 

 

 

 

 

 

 

 

 

 

 

Air-cooled 7 kW, 12 kW and 15 kW Generators

 

 

 

 

GN410 Engine – Drawing No. 0F3981-A Part 2

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

1

0C1069

5

SCREW, TAPTITE M6-1.0X8 YELLOW CHROME

 

2

0D2922

1

HOUSING, BLOWER

 

3

0C8435

1

TUBE, DIPSTICK

 

4

0C9997

1

GUARD, FAN

 

5

088434

1

WRAPPER, BOTTOM

 

6

045756

11

SCREW, TAPTITE M6-1X10 YELLOW CHROME

 

7

0C4176A

1

WRAPPER, TOP

 

8

0D9004A

1

ASSY, STARTER

 

9

059985

2

SCREW, SHC M8-1.25 X 45 G12.9

 

10

022129

3

WASHER, LOCK M8-5/16

 

11

0C2458A

1

BACKPLATE, L/F D/F

 

12

083512

1

SCREW, TAPTITE M8-1.25 X 16 BP

 

13

0D1401A

1

BREATHER TUBE

 

14

091039

1

GASKET, INTAKE ADAPTER

 

15

0C9619

1

ASSEMBLY, PLASTIC CARB

 

16

049811

2

WASHER, FLAT M6

 

17

022097

4

WASHER, LOCK M6-1/4

 

18

040945

2

SCREW, SHC M6-1.0 X 20 G12.9

 

19

086999

1

GASKET,OIL FILTR ADAPTER

 

20

0D5667A

1

ADAPTER, OIL FILTER

 

21

049821

2

SCREW, SHC M8-1.25 X 30 G12.9

 

22

099236

1

SWITCH, OIL 8.0 PSI

 

23

070185B

1

OIL FILTER

 

24

082774

1

KEY, WOODRFF 4 X 19D

 

25

091222E

1

FLYWHEEL WITH RING GEAR 32DEG.

 

26

067198N

1

WASHER,BELV-20 X 2.2

 

27

067890

1

NUT, HEX - FLYWHEEL

 

28

0E7585

1

SPARKPLUG

 

29

072734

1

ASSEMBLY,GOVERNOR LEVER 12 HP

 

30

072735

1

ROD,GOVERNOR CONTROL.

 

31

0C3978

1

SPRING, ANTI-LASH

 

32

0C6040

1

ASSEMBLY, WIRE

 

33

0D9760

1

ASSEMBLY, IGNITION COIL

 

34

092079

2

SCREW, TAPTITE M6-1.0 X 25 BP

 

35

0F3800

1

SPRING GOVERNOR

 

36

083502

1

BOLT, GOVERNOR ADJUST M5

 

37

082025

1

NUT HEX LOCK M5-0.8 NYINS ZINC

 

38

0D3083

1

ASSEMBLY, OIL DRAIN HOSE

 

39

0E7887C

1

ASSEMBLY, CAP & DIPSTICK

 

40

090072

1

O-RING 9/16 X 3/4 X 3/32

 

41

075281

1

SWITCH, THERMAL

 

42

022145

1

WASHER FLAT 5/16 - M8

 

43

0F2094

2

SCREW, M3-0.5 X 6 SEMS

 

44

0C4373

1

SPACER, ENDFRAME

 

45

022717B

1

GOMMET

 

46

0F3865

1

SPRING SECONDARY

 

47

0F3855

1

BRACKET SECONDARY GOVERNOR SPRING

 

48

039253

1

SCREW HHC M8-1.25 x 20

 

49

0D3751

1

SPRING, IDLE RETURNING

 

50

0F3921

1

BARREL GOVERNOR ADJUSTMENT

 

51

0C8493

1

SCREW SHC M5-0.8 x 30

 

52

0D8758

1

ENGINE LIFT HOOK

47

Page 48 Page 50
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Page 48 Page 50
Contents 04760-2 13 kW NG, 15 kW LP Models 04758-2 6 kW NG, 7 kW LP 04759-2 12 kW NG, 12 kW LPThis manual should remain with the unit  Not intended for use as Primary Power in place of utility ‹ OPERATION AND MAINTENANCE ‹ CONTENTS‹ HOW TO OBTAIN SERVICE INTRODUCTIONand Adjustments Section 2 - Post Installation Start-upSection 4 - Maintenance Section 5 - TroubleshootingIMPORTANT SAFETY INSTRUCTIONS  GENERAL HAZARDS  WARNING  This product contains or emits chemicals FIRE HAZARDS   ELECTRICAL HAZARDS  EXPLOSION HAZARDS  ‹ STANDARDS INDEX1.2 PROTECTION SYSTEMS 1.1 UNPACKING/INSPECTION1.3 SYSTEM SET LED DANGERFigure 1.1 - 7 kW, Single Cylinder GH-410 Engine 1.4 THE GENERATORFigure 1.2 - 12 kW/15 kW, V-twin GT-990/760 Engine ‹ 1.5.1 GENERATOR 1.5 SPECIFICATIONS‹ 1.5.2 ENGINE 1.6 FUEL REQUIREMENTS AND RECOMMENDATIONS 1.8 RECONFIGURING THE FUEL SYSTEM1.7 FUEL CONSUMPTION DANGER‹ 1.8.2 12KW AND 15KW, 990CC ENGINES 1.9 LOCATION‹ 1.9.1 GENERATOR Figure 1.4 - Demand Regulator1.11 THE BATTERY 1.10 BATTERY INSTALLATION‹ 1.9.2 TRANSFER SWITCH 1.9.2.1 7 kW, 12 kW and 15 kW Units Figure 1.5 - Battery Cable Connections2.1 BEFORE INITIAL START-UP 2.2 CHECK TRANSFER SWITCH OPERATION2.3 ELECTRICAL CHECKS Section 2 - Post Installation Start-up and Adjustments2.5 CHECKING AUTOMATIC OPERATION 2.4 GENERATOR TESTS UNDER LOADFigure 2.2 - Placement of Regulator 2.6 ADJUSTING THE REGULATOR NATURAL GAS ONLYFigure 2.1 - Dual Fuel Regulators Figure 2.3 - Single Cylinder Engine Governor Adjustment 2.7 ENGINE GOVERNOR ADJUSTMENTFigure 2.4 - V-twin Engine Governor Adjustment Figure 2.5 - V-twin Full Load Speed Adjust Screw3.1 BREAK-IN PROCEDURE 2.8 VOLTAGE REGULATOR ADJUSTMENTFigure 2.6 - Voltage Adjustment Potentiometer ‹ 3.2.1 “AUTO” POSITION3.4 SEQUENCE OF AUTOMATIC OPERATION 3.3 AUTOMATIC TRANSFER OPERATION3.5 MANUAL TRANSFER OPERATION ‹ 3.5.1 TRANSFER TO GENERATOR POWER SOURCE‹ 3.5.2 TRANSFER BACK TO UTILITY POWER SOURCE 3.6 SETTING THE EXERCISE TIMER‹ 3.7.1 LOW OIL PRESSURE SWITCH Figure 3.2 - Manual Transfer Switch OperationFigure 3.3 - Low Oil Pressure and High Temperature Switches ‹ 3.7.2 HIGH TEMPERATURE SWITCH4.1 FUSE 4.2 CHECKING THE ENGINE OIL LEVEL‹ 4.3.2 OIL CHANGE PROCEDURE 4.5 CHANGING THE ENGINE AIR CLEANER4.3 CHANGING THE ENGINE OIL 4.4 CHANGING THE OIL FILTERFigure 4.6 - 7 kW, Engine Air Cleaner Location 4.7 BATTERY MAINTENANCEFigure 4.7 - 12 kW and 15 kW Engine Air Cleaner Figure 4.8 - Setting the Spark Plug GapFigure 4.10 - Valve Clearance Adjustment 4.8 ADJUSTING VALVE CLEARANCE4.9 COOLING SYSTEM ‹ 4.12.1 REMOVAL FROM SERVICE 4.12 OUT OF SERVICE PROCEDURE‹ 4.12.2 RETURN TO SERVICE 4.10 ATTENTION AFTER SUBMERSIONATTENTION It is recommended that all service work 4.13 SERVICE SCHEDULEbe performed by the nearest Authorized Dealer Problem 5.1 TROUBLESHOOTING GUIDECause CorrectionSection 6 - Electrical Data ENGINE WIRINGCUSTOMER CONTROL PANEL BOXCONNECTION Electrical Schematic - 12 & 15 kW - Drawing No. 0D8501-B Section 6 - Electrical Data Section 6 - Electrical Data ENGINE WIRINGCONTROL PANEL BOX 224A 225AElectrical Schematic - 7 kW - Drawing No. 0D9014-C PRE PACKAGED UNITS ONLY Section 7 - Exploded Views and Parts ListsCLOTH, HARDWARE 266.7mm x 146mm 7KW PART NO. QTY. DESCRIPTIONFOAM, EXHAUST SIDE ENCLOSURE FRONT FOAM, BACK EXHAUST ENCLOSURE COVERSection 7 - Exploded Views and Parts Lists DESCRIPTION PART NO. QTY66 2, 5, 19, 20, 39, 40, 47, 64, 93 67 8, 11, 12 68 4, 5 Views and Parts Lists69 16A, 16B, 17 72 27, 28 73 3, 32, 33, 34, 35, 36, 40ASSEMBLY, CRANKSHAFT HORIZONTAL ASSEMBLY, CRANKCASE HOUSING WITHITEM PART NO. QTY. DESCRIPTION ROLLER BEARING, GOVERNOR PLATESection 7 - Exploded Views and Parts Lists ASSY, IGNITION COIL GV-990 CYLINDER 7 kW Generator - Drawing No. 0D3504-E 1.25 FT 1.8 FT32 31 12 kW and 15 kW Generator - Drawing No. 0D3417-L3 FT 2.6 FT1.44 FT Section 7 - Exploded Views and Parts Lists DESCRIPTION Section 7 - Exploded Views and Parts ListsSection 7 - Exploded Views and Parts Lists DESCRIPTION Section 7 - Exploded Views and Parts ListsSection 7 - Exploded Views and Parts Lists DESCRIPTION Section 8 - Mounting ALL DIMENSIONS IN MILLIMETERS INCHESDrawing No Air-cooledSection 9 - Notes MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE YOUR WARRANTY RIGHTS AND OBLIGATIONSPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENTEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYWARRANTY SCHEDULE GENERAC POWER SYSTEMS TWO YEAR LIMITED WARRANTY FOR GUARDIANTHIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING PREPACKAGED EMERGENCY AUTOMATIC STANDBY GENERATORS
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