Generac Power Systems 43734, 43733 Unpacking/Inspection, Generator AC Connection Systems

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Section 1 — General Information

Guardian Liquid-cooled 40 kW Generator

1.1UNPACKING/INSPECTION

After unpacking, carefully inspect the contents for dam- age.

This standby generator set has been factory installed in an all-weather, metal enclosure that is intended exclusively for outdoor installation.

If this generator is used to power electrical load circuits normally powered by a utility power source, code requires to install a transfer switch. The transfer switch must effectively isolate the electrical system from the utility distribution sys- tem when the generator is operating (NEC 701). Failure to isolate an electrical system by such means will result in damage to the generator and also may result in injury or death to utility power workers due to backfeed of electrical energy.

When the two windings are connected in series, a 240- volt, 60-Hertz AC output results. Typically, the two “hot” leads in the circuit are Wires 11 and 44. The neutral leads are the junction of Wires 22 and 33.

Figure 1.1 – Single-phase

Generator AC Connection System

Neutral Block

If any loss or damage is noted at time of delivery, have the person(s) making the delivery note all damage on the freight bill or affix his or her signature under the consignor's memo of loss or damage.

If there is loss or damage after delivery, separate the damaged materials and contact the carrier for claim procedures.

“Concealed damage” is understood to mean damage to the contents of a package that is not in evidence at the time of delivery, but is discovered later.

‹1.1.1 LIFTING THE GENERATOR

When lifting or hoisting equipment is used, be careful not to touch overhead power lines.

The generator’s weight of more than 2,000

!pounds requires proper tools and equipment, and qualified personnel to be used in all phases of handling and unpacking.

1.2THE GENERATOR

This liquid-cooled, Guardian generator set is designed to supply electrical power to operate critical electrical loads during utility power failure. Use this generator as a source of electrical power for the operation of 120 and/or 240-volt, single-phase loads.

1.3GENERATOR AC

CONNECTION SYSTEMS

Figure 1.1 represents a single-phase, four-wire genera- tor AC connection system. The stator assembly in this system consists of a pair of stationary windings with two leads brought out of each winding. Each single winding can supply a 120-volt, 60-Hertz AC output.

1.4PREPACKAGED TRANSFER SWITCH

The transfer switch shipped with this generator is rated 200 amps maximum at 120/240 volts AC single-phase. The enclosure of the transfer switch is NEMA 3R. This type of enclosure is intended for indoor or outdoor use.

Follow these rules:

Install the transfer switch on a firm, sturdy support- ing structure.

To prevent switch distortion, level the switch if nec- essary. This can be done by placing washers between the switch enclosure and mounting surface.

Never install the switch where any corrosive sub- stance might drop onto the enclosure.

Where practical, protect the switch against excessive moisture, dust, dirt, lint, and construction grit. Always prevent corrosive vapors from coming in con- tact with enclosure.

1.5AUTOMATIC SYSTEM OPERATION

When this generator, along with its transfer switch, has been installed and interconnected, a circuit board in the generator panel continuously monitors utility power source voltage. Should that voltage drop below a preset value, and remain at such a low state for a preset amount of time, the generator cranks and starts. After the gener- ator starts, the transfer switch transfers load circuits so the generator can power them.

When utility source voltage has been restored, the switch transfers back to the utility source voltage, and the generator then shuts down after a brief cool-down time.

4 Generac® Power Systems, Inc.

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Contents 0046262, 0046263 Introduction Authorized Dealer LocationIntroduction Inside Front Cover General Hazards Electrical Hazards Generator Prepackaged Transfer SwitchUNPACKING/INSPECTION Generator AC Connection SystemsSpecifications Main Circuit BreakerEngine Protective Devices Fuel Requirements Recommendations ‹ 1.8.2 Generator and Load Compatibility‹ 1.9.1 Conversion to LP GAS Vapor Emissions Control System Coolant‹ 1.12.1 AIR Fuel Ratio Controller Nfpa Standards Standby Generator InstallationBasic Standby Electric System Other Published StandardsMethod Transfer Switch Start Signal Connections‹ 2.6.1 PRE-PACKAGED Type Switch Grounding the GeneratorBattery Installation Preparation Before START-UP‹ 2.7.1 Vented Batteries ‹ 2.8.3 Fuel System ‹ 2.8.2 Transfer Switch‹ 2.8.1 Prior to Initial START-UP ‹ 2.8.4 Generator SET LubricationUsing the AUTO/OFF/MANUAL Switch Sequence of Automatic Operation Engine Heater‹ 3.2.3 Manual Position Weekly Exercise Cycle Checking the Engine OIL LevelChanging the Engine OIL and Filter Changing the Engine AIR Cleaner‹ 4.2.2 OIL and Filter Change Procedure ‹ 4.2.1 Engine OIL RecommendationsBattery Maintenance ‹ 4.5.1 Battery ReplacementSpark Plugs Overload Protection for Miscellaneous MaintenanceCooling System DC FuseOUT of Service Procedure ‹ 4.11.1 Removal from Service‹ 4.11.2 Return to Service Service Schedule SYSTEM/COMPONENT Procedure FrequencyTroubleshooting Guide Problem Cause CorrectionElectrical Data TS1 Generator D4992-A Guardian Liquid- Panel 4.3L Drawing No Section Wiring Diagram Control Panel Model No KW Generators No D6975 EC1 ACT Drain Pan Oil QTY Description Base Frame Assembly M6 Hinge Panel Face Panel BTM & Back Control Exploded Views and Parts Lists Cover Plate AVR ALT Leads Sensing Wire QTY To Engine Flywheel Washer Lock M12 Exploded Views and Parts Lists Engine 4.3L GM Exploded Views and Parts Lists MOUNT, Engine R & L KIT Radiator Copper Brass DIA. Clamp Assembly 2 Compartment To Engine Front NUT Wing 1/4-20 Nylk To Stepper Motor Support Solenoid NAT GAS Attach to REGULATOR, N/G R600S Exploded Views and Parts Lists Muffler Catalyst 4.3L Assembly Motor Stepper To Thermostat Housing Guardian Liquid-cooled 40 kW Generators Guardian Liquid-cooled 40 kW Generators Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule This Warranty Shall not Apply to the Following