Generac Power Systems 46263, 43734, 43733 OUT of Service Procedure, ‹ 4.11.1 Removal from Service

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Section 4 — Maintenance

Guardian Liquid-cooled 40 kW Generator

2.Inside the generator set, the chance of rodent entry into the control panel is greatly reduced by the inclusion of adjustable wire connectors. Check that the wire connector screws are tight, thus closing off any gap between the access holes and the wires.

4.11 OUT OF SERVICE PROCEDURE

‹4.11.1 REMOVAL FROM SERVICE

If the generator cannot exercise every seven days, and it is to be out of service longer than 90 days, prepare the generator for storage as follows:

1.Start the engine and let it warm up.

2.Close the fuel shutoff valve in the fuel supply line and allow the unit to shut down.

3.Once the unit has shut down, it will signal a fault on the control panel.

4.Set the Auto/Off/Manual switch to OFF and turn off the utility power to the transfer switch.

5.While the engine is still warm from running, drain the oil completely. Refill the crankcase with SAE 15W-40 oil having API Service Class SG, SH or SJ.

6.Attach a tag to the engine indicating the viscosity and classification of the oil in the crankcase.

7.Remove the spark plug(s) and spray fogging agent into the spark plug(s) threaded openings. Reinstall and tighten the spark plug(s).

8.Remove the battery and store it in a cool, dry room on a wooden board. Never store the battery on any concrete or earthen floor.

9.Clean and wipe the entire generator.

‹4.11.2 RETURN TO SERVICE

To return the unit to service after storage, proceed as follows:

1.Verify that utility power is turned off to the transfer switch and that the Auto/Off/Manual switch is set to OFF.

2.Check the tag on the engine for oil viscosity and classification. Verify that the correct recommended oil is used in engine, see Section 4.2.1. If necessary, drain and refill with the proper oil.

3.Check the battery. Fill all cells to the proper level with distilled water. DO NOT USE TAP WATER IN THE BATTERY. Remove the battery before charging. Recharge the battery to 100 percent state of charge, or, if defective, replace the battery with a 12-volt DC Group 27F battery rated for 90 amp hours (part # 058665).

4.Clean and wipe the entire generator.

5.Reconnect the battery. Observe battery polarity. Damage may occur if the battery is connected incor- rectly.

6.Open the fuel shutoff valve.

7.Start the unit by moving the Auto/Off/Manual switch to MANUAL. Allow the unit to warm up thoroughly.

8.Stop the unit and set the Auto/Off/Manual switch to AUTO.

9.Turn on the utility power to the transfer switch.

10.The generator is now ready for service.

18 Generac® Power Systems, Inc.

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Contents 0046262, 0046263 Introduction Authorized Dealer LocationIntroduction Inside Front Cover General Hazards Electrical Hazards Prepackaged Transfer Switch UNPACKING/INSPECTIONGenerator Generator AC Connection SystemsEngine Protective Devices SpecificationsMain Circuit Breaker ‹ 1.9.1 Conversion to LP GAS Vapor Fuel Requirements Recommendations‹ 1.8.2 Generator and Load Compatibility ‹ 1.12.1 AIR Fuel Ratio Controller Emissions Control SystemCoolant Standby Generator Installation Basic Standby Electric SystemNfpa Standards Other Published StandardsTransfer Switch Start Signal Connections ‹ 2.6.1 PRE-PACKAGED Type SwitchMethod Grounding the Generator‹ 2.7.1 Vented Batteries Battery InstallationPreparation Before START-UP ‹ 2.8.2 Transfer Switch ‹ 2.8.1 Prior to Initial START-UP‹ 2.8.3 Fuel System ‹ 2.8.4 Generator SET LubricationUsing the AUTO/OFF/MANUAL Switch ‹ 3.2.3 Manual Position Sequence of Automatic OperationEngine Heater Weekly Exercise Cycle Checking the Engine OIL LevelChanging the Engine AIR Cleaner ‹ 4.2.2 OIL and Filter Change ProcedureChanging the Engine OIL and Filter ‹ 4.2.1 Engine OIL RecommendationsSpark Plugs Battery Maintenance‹ 4.5.1 Battery Replacement Miscellaneous Maintenance Cooling SystemOverload Protection for DC Fuse‹ 4.11.2 Return to Service OUT of Service Procedure‹ 4.11.1 Removal from Service Service Schedule SYSTEM/COMPONENT Procedure FrequencyTroubleshooting Guide Problem Cause CorrectionElectrical Data TS1 Generator D4992-A Guardian Liquid- Panel 4.3L Drawing No Section Wiring Diagram Control Panel Model No KW Generators No D6975 EC1 ACT Drain Pan Oil QTY Description Base Frame Assembly M6 Hinge Panel Face Panel BTM & Back Control Exploded Views and Parts Lists Cover Plate AVR ALT Leads Sensing Wire QTY To Engine Flywheel Washer Lock M12 Exploded Views and Parts Lists Engine 4.3L GM Exploded Views and Parts Lists MOUNT, Engine R & L KIT Radiator Copper Brass DIA. Clamp Assembly 2 Compartment To Engine Front NUT Wing 1/4-20 Nylk To Stepper Motor Support Solenoid NAT GAS Attach to REGULATOR, N/G R600S Exploded Views and Parts Lists Muffler Catalyst 4.3L Assembly Motor Stepper To Thermostat Housing Guardian Liquid-cooled 40 kW Generators Guardian Liquid-cooled 40 kW Generators PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule This Warranty Shall not Apply to the Following