Generac Power Systems 43733 Main Circuit Breaker, Engine Protective Devices, Specifications

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Section 1 — General Information

Guardian Liquid-cooled 40 kW Generator

1.6MAIN CIRCUIT BREAKER

The generator’s main circuit breaker is included with the unit as shipped from the factory. The breaker for each unit is described as follows:

 

Model Number

Circuit Breaker Rating

 

 

0043733, 0043734, 0043735

200-amp breaker

 

 

0046262, 0046263, 0046264

200-amp breaker

 

 

 

 

 

‹1.7.3 LOW COOLANT LEVEL SWITCH

Should the engine coolant level drop below the level of the high coolant temperature switch, it is possible for the engine to overheat without automatic shut down. To pre- vent such overheating without automatic shut down, the engine has a low coolant level sensor. If the engine coolant drops too low, the engine automatically shuts down (Figure 1.2).

1.7ENGINE PROTECTIVE DEVICES

The engine has several safety switches that cause it to automatically shut down under the following condi- tions: low oil pressure, high coolant temperature, low coolant level, engine overspeed and overcrank.

‹1.7.1 LOW OIL PRESSURE SWITCH

This switch is normally closed (N.C.) but is held open by engine oil pressure during engine running. Should oper- ating oil pressure drop below approximately 10 psi (68 kPa), the switch contacts close, and the engine shuts down automatically (Figure 1.2).

‹1.7.4 OVERSPEED SHUTDOWN

The control module assembly (CMA) circuit board on liquid-cooled units receives AC frequency (rpm) signals directly from the stator AC power windings. Should AC frequency exceed approximately 72 Hertz, circuit board action will automatically shut down the engine.

‹1.7.5 OVERCRANK SHUTDOWN

After 90 seconds of crank-rest cycles (about seven sec- onds cranking/seven seconds at rest), this function ends cranking if the engine fails to start in that 90-second span.

Figure 1.2 – Engine Protective Devices

1.7.6 DC FUSE

‹

‹1.7.2 HIGH COOLANT TEMPERATURE SWITCH

This normally open (N.O.) thermostatic switch has a sensing tip that is immersed in captive coolant. Should the coolant temperature exceed approximately 121° C (250° F), the switch contacts close, which causes the engine to shut down automatically (Figure 1.2).

This fuse is located on the front panel of the control sys- tem. It protects the panel wiring and components from damaging overload. Always remove this fuse before commencing work on the generator. The unit will not start or crank if the fuse is blown. Replace the fuse with one of the same size, type, and rating. Generac uses an AGC fuse rated at 15 amps.

1.8SPECIFICATIONS

1.8.1 GENERATOR

Models

0043733, 0043734,, 0043735

 

0046262, 0046263, 0046264

Rated Maximum Continuous

 

AC Power Output (kW)*

40

Rated Voltage (volts)

120/240

Rated Maximum Continuous

 

Current at 240 Volts, Single-phase (amps)

167

Number of Rotor Poles

4

Driven Speed of Rotor (rpm)

1,800

Type of Stator

Four-wire

Rotor Excitation System

Direct Excited

 

 

Brush-type System

Stator Insulation

Class “H”

Rotor Insulation

Class “F”

*Rated power of generator is subject to and limited by such factors as ambient tempera- ture, altitude, engine condition and other factors. Engine power will decrease about 3.5 percent for each 1,000 feet above sea level; and also will decrease an additional 1 percent for each 6° C (10° F) above 15.5° C (60° F) ambient. Maximum output power of the gener- ator is limited by maximum engine power.

Generac® Power Systems, Inc. 5

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Contents 0046262, 0046263 Authorized Dealer Location IntroductionIntroduction Inside Front Cover General Hazards Electrical Hazards Generator AC Connection Systems Prepackaged Transfer SwitchUNPACKING/INSPECTION GeneratorMain Circuit Breaker SpecificationsEngine Protective Devices ‹ 1.8.2 Generator and Load Compatibility Fuel Requirements Recommendations‹ 1.9.1 Conversion to LP GAS Vapor Coolant Emissions Control System‹ 1.12.1 AIR Fuel Ratio Controller Other Published Standards Standby Generator InstallationBasic Standby Electric System Nfpa StandardsGrounding the Generator Transfer Switch Start Signal Connections‹ 2.6.1 PRE-PACKAGED Type Switch MethodPreparation Before START-UP Battery Installation‹ 2.7.1 Vented Batteries ‹ 2.8.4 Generator SET Lubrication ‹ 2.8.2 Transfer Switch‹ 2.8.1 Prior to Initial START-UP ‹ 2.8.3 Fuel SystemUsing the AUTO/OFF/MANUAL Switch Engine Heater Sequence of Automatic Operation‹ 3.2.3 Manual Position Checking the Engine OIL Level Weekly Exercise Cycle‹ 4.2.1 Engine OIL Recommendations Changing the Engine AIR Cleaner‹ 4.2.2 OIL and Filter Change Procedure Changing the Engine OIL and Filter‹ 4.5.1 Battery Replacement Battery MaintenanceSpark Plugs DC Fuse Miscellaneous MaintenanceCooling System Overload Protection for‹ 4.11.1 Removal from Service OUT of Service Procedure‹ 4.11.2 Return to Service SYSTEM/COMPONENT Procedure Frequency Service ScheduleProblem Cause Correction Troubleshooting GuideElectrical Data TS1 Generator D4992-A Guardian Liquid- Panel 4.3L Drawing No Section Wiring Diagram Control Panel Model No KW Generators No D6975 EC1 ACT Drain Pan Oil QTY Description Base Frame Assembly M6 Hinge Panel Face Panel BTM & Back Control Exploded Views and Parts Lists Cover Plate AVR ALT Leads Sensing Wire QTY To Engine Flywheel Washer Lock M12 Exploded Views and Parts Lists Engine 4.3L GM Exploded Views and Parts Lists MOUNT, Engine R & L KIT Radiator Copper Brass DIA. Clamp Assembly 2 Compartment To Engine Front NUT Wing 1/4-20 Nylk To Stepper Motor Support Solenoid NAT GAS Attach to REGULATOR, N/G R600S Exploded Views and Parts Lists Muffler Catalyst 4.3L Assembly Motor Stepper To Thermostat Housing Guardian Liquid-cooled 40 kW Generators Guardian Liquid-cooled 40 kW Generators MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyThis Warranty Shall not Apply to the Following Warranty Schedule