Generac Power Systems 46264, 43734, 43733 Weekly Exercise Cycle, Checking the Engine OIL Level

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Section 4 — Maintenance

Guardian Liquid-cooled 40 kW Generator

Figure 3.2 – Engine Block Heater

OUTLET

INLET

Refer to applicable wiring diagram(s) and electrical schematic(s) at the back of this manual for wiring con- nections.

3.6WEEKLY EXERCISE CYCLE

The generator will start and exercise once every seven days. During this weekly exercise, the unit runs for approximately 20 minutes and shuts down. Transfer of loads to generator output does not occur during the exercise unless power is lost during the exercise period.

To select the day of the week and time of day for exer- cising, proceed as follows:

Set the Auto/Off/Manual switch to OFF.

Set generator’s main circuit breaker to its OFF (or open) position.

Locate the rocker switch on the control panel identi- fied with the words “Set Exercise Time” (Figure 3.3).

Push “Set Exercise Time” switch to the ON position for 20 to 30 seconds and then release. The switch will spring back into its original position when released.

Wait 30 seconds before setting the Auto/Off/ Manual switch to the AUTO position.

NOTE:

The unit will exercise 20 minutes before it is set. Example: Set – Noon; Exercise – 11:40 a.m.

If you switch the Auto/Off/Manual switch is

!switched too soon, the engine may start. If engine does start, it will shut down automatically in about two (2) minutes.

Set the generator’s main circuit breaker to its ON (or closed) position.

The generator is now programmed to start and exer- cise every seven days thereafter, on the day and at the time of day the switch was activated.

Place a sign on the generator’s control panel and on the transfer switch that indicates the day and time the generator will be exercising.

NOTE:

If the battery terminals are disconnected or the con- trol panel fuse is removed, the exercise timer needs to be reset for automatic exercise operation.

Figure 3.3 – “Set Exercise” Switch on Control Panel

4.1CHECKING THE ENGINE OIL LEVEL

For oil capacities, see “Specifications,” Section 1.8. For engine oil recommendations, see Section 4.2.1. To check the engine oil level, proceed as follows (Figure 4.1):

1.Remove the dipstick and wipe it dry with a clean cloth.

2.Install the dipstick cap; then, remove it again. The oil level should be at the dipstick “Full” mark. If nec- essary, add oil to the “Full” mark only. DO NOT FILL ABOVE THE “FULL” MARK.

3.Install the dipstick.

Never operate the engine with the oil level below

!the “Add” mark on the dipstick. Doing this could damage the engine.

14 Generac® Power Systems, Inc.

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Contents 0046262, 0046263 Introduction Authorized Dealer LocationIntroduction Inside Front Cover General Hazards Electrical Hazards Prepackaged Transfer Switch UNPACKING/INSPECTIONGenerator Generator AC Connection SystemsMain Circuit Breaker SpecificationsEngine Protective Devices ‹ 1.8.2 Generator and Load Compatibility Fuel Requirements Recommendations‹ 1.9.1 Conversion to LP GAS Vapor Coolant Emissions Control System‹ 1.12.1 AIR Fuel Ratio Controller Standby Generator Installation Basic Standby Electric SystemNfpa Standards Other Published StandardsTransfer Switch Start Signal Connections ‹ 2.6.1 PRE-PACKAGED Type SwitchMethod Grounding the GeneratorPreparation Before START-UP Battery Installation‹ 2.7.1 Vented Batteries ‹ 2.8.2 Transfer Switch ‹ 2.8.1 Prior to Initial START-UP‹ 2.8.3 Fuel System ‹ 2.8.4 Generator SET LubricationUsing the AUTO/OFF/MANUAL Switch Engine Heater Sequence of Automatic Operation‹ 3.2.3 Manual Position Weekly Exercise Cycle Checking the Engine OIL LevelChanging the Engine AIR Cleaner ‹ 4.2.2 OIL and Filter Change ProcedureChanging the Engine OIL and Filter ‹ 4.2.1 Engine OIL Recommendations‹ 4.5.1 Battery Replacement Battery MaintenanceSpark Plugs Miscellaneous Maintenance Cooling SystemOverload Protection for DC Fuse‹ 4.11.1 Removal from Service OUT of Service Procedure‹ 4.11.2 Return to Service Service Schedule SYSTEM/COMPONENT Procedure FrequencyTroubleshooting Guide Problem Cause CorrectionElectrical Data TS1 Generator D4992-A Guardian Liquid- Panel 4.3L Drawing No Section Wiring Diagram Control Panel Model No KW Generators No D6975 EC1 ACT Drain Pan Oil QTY Description Base Frame Assembly M6 Hinge Panel Face Panel BTM & Back Control Exploded Views and Parts Lists Cover Plate AVR ALT Leads Sensing Wire QTY To Engine Flywheel Washer Lock M12 Exploded Views and Parts Lists Engine 4.3L GM Exploded Views and Parts Lists MOUNT, Engine R & L KIT Radiator Copper Brass DIA. Clamp Assembly 2 Compartment To Engine Front NUT Wing 1/4-20 Nylk To Stepper Motor Support Solenoid NAT GAS Attach to REGULATOR, N/G R600S Exploded Views and Parts Lists Muffler Catalyst 4.3L Assembly Motor Stepper To Thermostat Housing Guardian Liquid-cooled 40 kW Generators Guardian Liquid-cooled 40 kW Generators MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule This Warranty Shall not Apply to the Following