Generac Power Systems 43735, 43734, 43733 Service Schedule, SYSTEM/COMPONENT Procedure Frequency

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Section 4 — Maintenance

Guardian Liquid-cooled 40 kW Generator

4.12 SERVICE SCHEDULE

ATTENTION: It is recommended that all service work

be performed by your nearest Generac/Guardian Authorized Dealer.

 

SYSTEM/COMPONENT

 

PROCEDURE

 

FREQUENCY

 

 

X = Action

Inspect

Change

Clean

W = Weekly

 

 

R = Replace/Adjust as Needed

 

 

 

M = Monthly

 

 

* = Notify Dealer

 

 

 

Y = Yearly

 

 

if Repair is Needed.

 

 

 

H = Hours

 

 

FUEL

 

 

 

 

 

 

Fuel lines and connections*

X

 

 

EVERY 3 M

 

 

LUBRICATION

 

 

 

 

 

 

Oil level

X

 

 

M

 

 

Oil

 

X

 

FIRST 9 H,

 

 

 

 

 

 

 

EVERY 150 H / 6 M

 

 

Oil filter

 

X

 

FIRST 9 H,

 

 

 

 

 

 

 

EVERY 150 H / 6 M

 

 

Oil line leakage*

X

 

 

100 H

 

 

COOLING

 

 

 

 

 

 

Engine cooling system*

X

 

 

M

 

 

Coolant

 

X

 

Y

 

 

Enclosure louvers

X

 

X

W

 

 

EXHAUST

 

 

 

 

 

 

Exhaust system

X

 

 

EVERY 3 M

 

 

Retorque Exhaust Manifold*

X

 

 

FIRST 100 H AND

 

 

 

 

 

 

 

EVERY 800 H

 

 

BATTERY

 

 

 

 

 

 

Charge and condition

X

R

X

EVERY 3 M

 

 

FAN BELT

 

 

 

 

 

 

Tension and condition*

 

X

R

 

EVERY 3 M

 

 

ENGINE

 

 

 

 

 

 

Retorque cylinder head*

X

 

 

FIRST 100 H AND

 

 

 

 

 

 

 

EVERY 800 H

 

 

Retorque intake manifold*

X

 

 

FIRST 100 H AND

 

 

 

 

 

 

 

EVERY 800 H

 

 

Starter motor*

X

R

 

EVERY 500 H

 

 

DC alternator*

X

R

 

EVERY 500 H AND Y

 

 

Air cleaner*

X

R

 

EVERY 500 H

 

 

Compression*

X

 

 

EVERY 800 H

 

 

Valve clearance*

X

R

 

EVERY 800 H

 

 

Governor*

X

R

 

Y

 

 

Safety devices*

X

R

 

EVERY 6 M

 

 

Spark plugs

X

R

 

500 H AND Y

 

 

Ignition system*

X

R

 

EVERY 3 M

 

 

GENERAL

 

 

 

 

 

 

Overall condition

X

 

X

M

 

 

Exercise system

 

 

 

W

 

 

COMPLETE TUNE-UP*

TO BE COMPLETED BY A GENERAC/

Y

 

 

 

 

GUARDIAN AUTHORIZED DEALER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Generac® Power Systems, Inc. 19

 

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Contents 0046262, 0046263 Authorized Dealer Location IntroductionIntroduction Inside Front Cover General Hazards Electrical Hazards UNPACKING/INSPECTION Prepackaged Transfer SwitchGenerator Generator AC Connection SystemsSpecifications Main Circuit BreakerEngine Protective Devices Fuel Requirements Recommendations ‹ 1.8.2 Generator and Load Compatibility‹ 1.9.1 Conversion to LP GAS Vapor Emissions Control System Coolant‹ 1.12.1 AIR Fuel Ratio Controller Basic Standby Electric System Standby Generator InstallationNfpa Standards Other Published Standards‹ 2.6.1 PRE-PACKAGED Type Switch Transfer Switch Start Signal ConnectionsMethod Grounding the GeneratorBattery Installation Preparation Before START-UP‹ 2.7.1 Vented Batteries ‹ 2.8.1 Prior to Initial START-UP ‹ 2.8.2 Transfer Switch‹ 2.8.3 Fuel System ‹ 2.8.4 Generator SET LubricationUsing the AUTO/OFF/MANUAL Switch Sequence of Automatic Operation Engine Heater‹ 3.2.3 Manual Position Checking the Engine OIL Level Weekly Exercise Cycle‹ 4.2.2 OIL and Filter Change Procedure Changing the Engine AIR CleanerChanging the Engine OIL and Filter ‹ 4.2.1 Engine OIL RecommendationsBattery Maintenance ‹ 4.5.1 Battery ReplacementSpark Plugs Cooling System Miscellaneous MaintenanceOverload Protection for DC FuseOUT of Service Procedure ‹ 4.11.1 Removal from Service‹ 4.11.2 Return to Service SYSTEM/COMPONENT Procedure Frequency Service ScheduleProblem Cause Correction Troubleshooting GuideElectrical Data TS1 Generator D4992-A Guardian Liquid- Panel 4.3L Drawing No Section Wiring Diagram Control Panel Model No KW Generators No D6975 EC1 ACT Drain Pan Oil QTY Description Base Frame Assembly M6 Hinge Panel Face Panel BTM & Back Control Exploded Views and Parts Lists Cover Plate AVR ALT Leads Sensing Wire QTY To Engine Flywheel Washer Lock M12 Exploded Views and Parts Lists Engine 4.3L GM Exploded Views and Parts Lists MOUNT, Engine R & L KIT Radiator Copper Brass DIA. Clamp Assembly 2 Compartment To Engine Front NUT Wing 1/4-20 Nylk To Stepper Motor Support Solenoid NAT GAS Attach to REGULATOR, N/G R600S Exploded Views and Parts Lists Muffler Catalyst 4.3L Assembly Motor Stepper To Thermostat Housing Guardian Liquid-cooled 40 kW Generators Guardian Liquid-cooled 40 kW Generators Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyThis Warranty Shall not Apply to the Following Warranty Schedule