Generac Power Systems 009600-5, 009734-5 owner manual Electrical Hazards

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Safety Rules

PRIMEPACT 66G and 66LP Recreational Vehicle Generators

ELECTRICAL HAZARDS

FIRE HAZARDS

The generator covered by this manual produces dangerous electrical voltages and can cause fatal electrical shock. Avoid contact with bare wires, ter- minals, connections, etc., while the unit is running. Ensure all appropriate covers, guards and barriers are in place before operating the generator. If you must work around an operating unit, stand on an insulated, dry surface to reduce shock hazard.

Do not handle any kind of electrical device while standing in water, while barefoot, or while hands or feet are wet. DANGEROUS ELECTRICAL SHOCK MAY RESULT.

During installation onto the vehicle, properly ground (bond) the generator either by solid mount- ing to the vehicle frame or chassis, or by means of an approved bonding conductor. DO NOT connect the bonding conductor to any generator part that might be removed or disassembled during routine maintenance. If the grounding conductor must be replaced, use only a flexible conductor that is of No. 8 American Wire Gauge (AWG) copper wire minimum.

If the vehicle electrical circuits can be powered by any other source of electricity (such as a “dock- side” power receptacle), there must be no possibil- ity of connecting the different power sources to the vehicle circuits at the same time. The dockside (utility) power source must be positively isolated from the vehicle circuits whenever the generator is operating. Failure to isolate the vehicle circuits from the dockside power supply when the genera- tor is running may result in damage to the genera- tor or serious injury or death to dockside (utility) power workers due to backfeed of electrical ener- gy.

In case of accident caused by electric shock, imme- diately shut down the source of electrical power. If this is not possible, attempt to free the victim from the live conductor. AVOID DIRECT CONTACT WITH THE VICTIM. Use a nonconducting imple- ment, such as a rope or board, to free the victim from the live conductor. If the victim is uncon- scious, apply first aid and get immediate medical help.

Never wear jewelry when working on this equip- ment. Jewelry can conduct electricity resulting in electric shock, or may get caught in moving com- ponents causing injury.

For fire safety, the generator must be installed and maintained properly. Installation always must comply with applicable codes, standards, laws and regulations. Adhere strictly to local, state and national electrical and building codes. Comply with regulations the Occupational Safety and Health Administration (OSHA) has established. Also, ensure that the generator is installed in accordance with the manufacturer’s instructions and recommendations. Following proper installa- tion, do nothing that might alter a safe installation and render the unit in noncompliance with the aforementioned codes, standards, laws and regu- lations.

Keep a fire extinguisher in the vehicle at all times. Extinguishers rated “ABC” by the National Fire Protection Association are appropriate for use on the recreational vehicle generator electrical system. Keep the extinguisher properly charged and be familiar with its use. If you have any question per- taining to fire extinguishers, consult your local fire department.

EXPLOSION HAZARDS

Do not smoke around the generator. Wipe up any fuel or oil spills immediately. Ensure that no com- bustible materials are left in the generator com- partment, or on or near the generator, as FIRE or EXPLOSION may result. Keep the area surround- ing the generator clean and free from debris.

Gasoline is extremely FLAMMABLE and its vapors are EXPLOSIVE. Do not permit smoking, open flame, sparks or any source of heat in the vicinity while handling gasoline. Comply with all laws gov- erning the storage and handling of gasoline.

Fuel lines must be properly installed and fastened, and free of leaks. There must be no possibility of gasoline vapors entering the vehi- cle interior.

You are required to install an approved, flexible, nonconductive fuel line between the generator fuel connection point and rigid fuel lines.

If the generator is equipped with a liquid propane (LP) gas fuel system, install the unit so it complies with all codes, standards and regulations pertain- ing to such systems. LP gas is highly explosive. The gas tends to settle in low areas where even the slightest spark can ignite it and cause an explo- sion. Do not allow gas vapors to enter the vehicle.

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Contents Power SYSTEMS, INC Introduction Authorized Service Dealer LocationTable of Contents General Hazards Electrical Hazards Reference Number Identification Generator IdentificationSafety InstallationGenerator Applicability Generator AC Connection SystemFuel Consumption gph/lbs.ph SpecificationsFuel Requirements Engine OIL RequirementsGenerator Control Panel Optional Remote START/STOP Panel Automatic ChokeBefore Starting the Engine Starting the Generator Stopping the GeneratorEngine Exhaust GAS Letting the Engine StabilizeLOW OIL Pressure Switch High Temperature SwitchProtection Systems Field BoostOvervoltage Protection Checking the Engine OIL Level6 25-HOUR CHECK-UP 5 25-HOUR BREAK-IN PeriodMaintaining the Engine AIR Cleaner Cleaning the Foam PrecleanerChanging the Engine OIL AND/OR OIL Filter Clean AIR Intake Screen Checking the Engine Spark PlugSpark Arrestor Muffler Battery Maintenance Cleaning the GeneratorWeekly Every SIX MonthsDrive Belt OUT of Service ProcedureExercising the Generator Wattage Reference GuidePrimepact 66G and 66LP Recreational Vehicle Generators Part General Hazards Electrical Hazards Standards Booklets Purpose and Scope Installation InstructionsEquipment Description Generator Engine Operating SpeedMajor Features and Dimensions Generator Support Location and SupportGenerator Location Suspended MountingGenerator Restraint Generator CompartmentsCompartment Construction Compartment SizeAcoustics Sound Insulating MaterialsCompartment Floor Cutout Compartment Floor Cutouts Cooling and Ventilating AIRCooling AIR Inlet Openings Generator AirflowTesting the Installation Gasoline Fuel SystemCompensating for Restrictions LP GAS Fuel System Generator Fuel Supply LineParts not Included in Fuel System Some Important Considerations Primary RegulatorVapor Withdrawal Gaseous CarburetionFuel Supply Lines Exhaust SystemExcess Flow Valve Leakage TestsWiring Exhaust System SafetyElectrical Connections Type of Exhaust SystemBattery Installation 18 Transfer Switch Isolation Method Battery CablesBattery Cable Connections Optional AccessoriesBattery Compartment Remote Panel ModelsTesting Under Load Post Installation TestsBefore Initial START-UP Initial StartInstallation Checklist Problem Cause Correction Troubleshooting GuideGenerac Power Systems, Inc Electrical Data Exploded Views and Parts Lists QTY Description To Engine BASE, Mounting To Engine BASE, Mounting To Engine Ground Item Part NO. QTY. Description Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists Carburetor Assemby CARB. V-TWIN L/P Primepact 66G and 66LP Recreational Vehicle Generators Primepact 66G and 66LP Recreational Vehicle Generators Primepact 66G and 66LP Recreational Vehicle Generators Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyGenerac Power SYSTEMS, INC