Generac Power Systems 009600-5, 009734-5 Exhaust System, Fuel Supply Lines, Excess Flow Valve

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Section 6 – Installation

PRIMEPACT 66G and 66LP Recreational Vehicle Generators

The greater the airflow through the carburetor venturi, the lower the pressure at the venturi throat. The lower the pressure at the venturi throat, the greater the diaphragm movement, and the greater the movement of the regulator valve. The more the regulator valve opens, the greater the gas flow that is proportional to airflow through the generator.

The following facts about the secondary regulator must be emphasized:

The regulator must be sensitive to venturi throat pressure changes throughout the operating range.

The regulator must be properly adjusted so it will stop the flow of gas when the engine is not running (no air flow through the carburetor).

The slightest airflow (and vacuum in the venturi throat) should move the regulator valve off its seat and permit gas to flow.

6.5.6 FUEL SUPPLY LINES

LP gas lines must be accessible, but protected against possible damage.

Do NOT connect electrical wiring to any LP gas fuel line or run wiring alongside the lines.

Route gas lines away from hot engine exhausts.

Retain gas lines with metal clamps that do not have sharp edges.

Install an approved length of flexible hose between the gaseous fuel solenoid valve and rigid fuel supply lines. The flexible line must be nonmetallic, nonor- ganic and nonconductive. It must be approved for use with LP gas.

6.5.7 EXCESS FLOW VALVE

LP gas tanks should have an excess flow valve, accord- ing to NFPA 501C, Paragraph 3-4.4. This valve and the gas lines must be carefully sized so the valve will close when a fuel line is severed or broken. Consult the Natural-LP Gas Association for information and limita- tions of excess flow valves.

Manual shutoff valves on the supply tank and elsewhere in the system must be fully open when operating the generator. The excess flow valve functions properly only if all valves are fully open.

for leaks. Other approved methods of testing for leaks may be used, if appropriate. DO NOT USE ANY FLAME TO TEST FOR LEAKS.

Gaseous fuel lines between the tank and the sec- ondary regulator are under a positive pressure (about 11 inches water column). Gas pressure at the outlet side of the secondary regulator, howev- er, is a negative pressure and can draw flame inside a line or fitting and cause an explosion.

6.6EXHAUST SYSTEM

The generator exhaust system must be safely and prop- erly installed. Only approved mufflers and other exhaust system parts must be used. A properly installed exhaust system must be vapor tight, quiet and com- pletely safe.

The generator engine gives off DEADLY carbon monoxide gas through its exhaust system. This dangerous gas, if breathed in sufficient concentra- tions, can cause unconsciousness or even death. Never operate the generator set with the vehicle inside any garage or other enclosed area. DO NOT OPERATE THE GENERATOR IF THE EXHAUST SYS- TEM IS LEAKING OR HAS BEEN DAMAGED. SYMP- TOMS OF CARBON MONOXIDE POISONING ARE

(a)inability to think coherently; (b) vomiting; (c) twitching muscles; (d) throbbing temples; (e) dizziness; (f) headaches; (g) weakness; and (h) sleepiness. IF YOU FEEL ANY OF THESE SYMP-

TOMS, MOVE INTO FRESH AIR IMMEDIATELY. IF SYMPTOMS PERSIST, GET MEDICAL HELP. Do not operate the generator until its exhaust system has been inspected and properly repaired.

Never tee the generator engine exhaust pipe into the vehicle engine exhaust piping. This causes excessive back pressure on the generator engine. Also, water from one engine can damage the other engine.

6.5.8 LEAKAGE TESTS

Do not place the generator into service until you have properly tested the gas system for leaks. To test the sys- tem, you need a separate source of 12 volts DC to open the gaseous fuel solenoid valve.

The leak test must comply fully with NFPA, Paragraph

318.All connections, hoses, valve regulators, fittings, and other fuel system parts must be tested under gas or air pressure of not less than 90 psi (620 kPa), while using soap and water or an equivalent solution to check

6.6.1 MUFFLERS AND SPARK ARRESTORS

This muffler meets code and standard requirements of the U.S. Forest Service. Use only mufflers and parts approved by Generac. Any person(s) installing an unap- proved muffler, or an unapproved exhaust system part, or modifying an exhaust system in any way that might cause a hazard, is liable for any damage, injury or war- ranty expense that might be caused by such unapproved installation or modification.

30 Generac® Power Systems, Inc.

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Contents Power SYSTEMS, INC Authorized Service Dealer Location IntroductionTable of Contents General Hazards Electrical Hazards Generator Identification Reference Number IdentificationInstallation SafetyGenerator Applicability Generator AC Connection SystemSpecifications Fuel Consumption gph/lbs.phFuel Requirements Engine OIL RequirementsGenerator Control Panel Before Starting the Engine Optional Remote START/STOP PanelAutomatic Choke Stopping the Generator Starting the GeneratorEngine Exhaust GAS Letting the Engine StabilizeHigh Temperature Switch LOW OIL Pressure SwitchProtection Systems Field BoostChecking the Engine OIL Level Overvoltage Protection6 25-HOUR CHECK-UP 5 25-HOUR BREAK-IN PeriodChanging the Engine OIL AND/OR OIL Filter Maintaining the Engine AIR CleanerCleaning the Foam Precleaner Spark Arrestor Muffler Clean AIR Intake ScreenChecking the Engine Spark Plug Cleaning the Generator Battery MaintenanceWeekly Every SIX MonthsOUT of Service Procedure Drive BeltExercising the Generator Wattage Reference GuidePrimepact 66G and 66LP Recreational Vehicle Generators Part General Hazards Electrical Hazards Purpose and Scope Installation Instructions Standards BookletsEquipment Description Generator Engine Operating SpeedMajor Features and Dimensions Location and Support Generator SupportGenerator Location Suspended MountingGenerator Compartments Generator RestraintCompartment Construction Compartment SizeSound Insulating Materials AcousticsCompartment Floor Cutout Cooling and Ventilating AIR Compartment Floor CutoutsCooling AIR Inlet Openings Generator AirflowCompensating for Restrictions Testing the InstallationGasoline Fuel System Parts not Included in Fuel System LP GAS Fuel SystemGenerator Fuel Supply Line Primary Regulator Some Important ConsiderationsVapor Withdrawal Gaseous CarburetionExhaust System Fuel Supply LinesExcess Flow Valve Leakage TestsExhaust System Safety WiringElectrical Connections Type of Exhaust SystemBattery Installation Battery Cables 18 Transfer Switch Isolation MethodOptional Accessories Battery Cable ConnectionsBattery Compartment Remote Panel ModelsPost Installation Tests Testing Under LoadBefore Initial START-UP Initial StartInstallation Checklist Troubleshooting Guide Problem Cause CorrectionGenerac Power Systems, Inc Electrical Data Exploded Views and Parts Lists QTY Description To Engine BASE, Mounting To Engine BASE, Mounting To Engine Ground Item Part NO. QTY. Description Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists Carburetor Assemby CARB. V-TWIN L/P Primepact 66G and 66LP Recreational Vehicle Generators Primepact 66G and 66LP Recreational Vehicle Generators Primepact 66G and 66LP Recreational Vehicle Generators PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Control System Warranty Emission Related Parts Include the FollowingGenerac Power SYSTEMS, INC