Generac Power Systems 009600-5, 009734-5 owner manual Location and Support, Generator Support

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Section 6 – Installation

PRIMEPACT 66G and 66LP Recreational Vehicle Generators

Figure 5.3 - Connection for 120/240 Volts

walls and ceiling, the minimum recommended applies to the space between the generator and such insulation.

CB1

T1

RED

T2

The location must provide adequate cooling and ven- tilating airflow for the generator without a great deal of work and expense.

6.1.2 GENERATOR SUPPORT

The generator must be securely attached to a metal

WHITE

CB2T3

BLACK

STATOR WINDINGS GROUNDED NEUTRAL

The AC connection system on all air-cooled PRIMEPACT series generators uses a GROUNDED neutral.

A separate green ground wire is connected to the recreational vehicle’s junction box.

Loads connected across T1 (Red) to T2 (White), and T3 (Black) to T2 (White), must not exceed 27.5 amps for PrimePact 66G, or 25.8 amps for PrimePact 66LP, with a voltage of 120V across each set of terminals.

NOTE:

Do NOT connect loads in excess of circuit breaker ratings.

6.1LOCATION AND SUPPORT

6.1.1 GENERATOR LOCATION

The most desirable location for the generator set is between the vehicle's main frame members. However, this is seldom possible. Most units must be installed on the side of the vehicle and are difficult to reinforce.

Many recreational vehicles have been factory equipped with an area for the generator set. Some vehicles may even have a generator compartment provided by the vehicle manufacturer.

Plan the generator location based on the following:

The generator set must be installed on a framework that is part of the recreational vehicle, as outlined in Section 6.1.2.

The location must provide an access opening that is large enough to permit generator removal (unless the generator is to be removed from underneath the sup- porting framework).

The location must provide easy access to frequently serviced components, such as filters, oil drains, spark plugs and other common maintenance parts.

The location must provide sufficient room to allow minimum clearances as outlined in Section 6.2. If sound insulation is to be used on the compartment

framework that has been made part of the vehicle frame structure by bolting or welding. The metal framework on which the generator will rest and which will restrain the generator set should consist of at least two horizon- tal beams. These beams should consist of (a) 1-1/2-inch square, 11-gauge steel tubing OR (b) 1-1/2-inch, 11- gauge angle iron. A typical supporting frame with hori- zontal support tubing, is shown in Figure 6.1.

The generator can be installed so that it sits on top of the horizontal support tubing if the vehicle design per- mits. Another method is to suspend the generator below the horizontal support tubing by means of suitable, structurally sound metal framework. The following gen- eral rules apply:

Vehicle construction MUST be capable of supporting the weight of the generator.

Whether the generator is mounted above the horizon- tal support tubing or suspended below the tubing, the supporting frame used must be structurally sound.

If the generator cannot be bolted directly to the supporting frame or support tubing, consider

using additional tubing, angle brackets or other supports to give the supporting frame suffi- cient strength.

Figure 6.1 – Typical Horizontal Support Frame

6.1.3 SUSPENDED MOUNTING

If you are going to suspend the generator below the hor- izontal support tubing, the suspension method you use with the vehicle frame members must (a) be able to sup- port the weight of the generator AND (b) provide suffi- cient restraint for the generator. One typical suspended mounting system is shown in Figure 6.2. The location of a suspended mounting system must be carefully planned, keeping the following general rules in mind:

22 Generac® Power Systems, Inc.

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Contents Power SYSTEMS, INC Authorized Service Dealer Location IntroductionTable of Contents General Hazards Electrical Hazards Generator Identification Reference Number IdentificationInstallation SafetyGenerator Applicability Generator AC Connection SystemSpecifications Fuel Consumption gph/lbs.phFuel Requirements Engine OIL RequirementsGenerator Control Panel Optional Remote START/STOP Panel Automatic ChokeBefore Starting the Engine Stopping the Generator Starting the GeneratorEngine Exhaust GAS Letting the Engine StabilizeHigh Temperature Switch LOW OIL Pressure SwitchProtection Systems Field BoostChecking the Engine OIL Level Overvoltage Protection6 25-HOUR CHECK-UP 5 25-HOUR BREAK-IN PeriodMaintaining the Engine AIR Cleaner Cleaning the Foam PrecleanerChanging the Engine OIL AND/OR OIL Filter Clean AIR Intake Screen Checking the Engine Spark PlugSpark Arrestor Muffler Cleaning the Generator Battery MaintenanceWeekly Every SIX MonthsOUT of Service Procedure Drive BeltExercising the Generator Wattage Reference GuidePrimepact 66G and 66LP Recreational Vehicle Generators Part General Hazards Electrical Hazards Purpose and Scope Installation Instructions Standards BookletsEquipment Description Generator Engine Operating SpeedMajor Features and Dimensions Location and Support Generator SupportGenerator Location Suspended MountingGenerator Compartments Generator RestraintCompartment Construction Compartment SizeSound Insulating Materials AcousticsCompartment Floor Cutout Cooling and Ventilating AIR Compartment Floor CutoutsCooling AIR Inlet Openings Generator AirflowTesting the Installation Gasoline Fuel SystemCompensating for Restrictions LP GAS Fuel System Generator Fuel Supply LineParts not Included in Fuel System Primary Regulator Some Important ConsiderationsVapor Withdrawal Gaseous CarburetionExhaust System Fuel Supply LinesExcess Flow Valve Leakage TestsExhaust System Safety WiringElectrical Connections Type of Exhaust SystemBattery Installation Battery Cables 18 Transfer Switch Isolation MethodOptional Accessories Battery Cable ConnectionsBattery Compartment Remote Panel ModelsPost Installation Tests Testing Under LoadBefore Initial START-UP Initial StartInstallation Checklist Troubleshooting Guide Problem Cause CorrectionGenerac Power Systems, Inc Electrical Data Exploded Views and Parts Lists QTY Description To Engine BASE, Mounting To Engine BASE, Mounting To Engine Ground Item Part NO. QTY. Description Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists Carburetor Assemby CARB. V-TWIN L/P Primepact 66G and 66LP Recreational Vehicle Generators Primepact 66G and 66LP Recreational Vehicle Generators Primepact 66G and 66LP Recreational Vehicle Generators Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingGenerac Power SYSTEMS, INC