Generac Power Systems 009600-5, 009734-5 owner manual Generator Compartments, Generator Restraint

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Section 6 – Installation

PRIMEPACT 66G and 66LP Recreational Vehicle Generators

Protect the generator against road splash and debris. Baffles or splash guards may be required to protect cer- tain areas of the generator. To make sure the generator is adequately protected, road test the installation through mud, water and slush.

Figure 6.2 – Typical Suspended Mounting System

from the back for air circulation AFTER the compart- ment has been lined with metal and sound insulation (Figure 6.4).

NOTE:

Refer to “Figure 5.2 – Major Features and Dimensions” on Page 21.

Figure 6.4 – Clearances

Plywood

Compartment

1 1/2" Clearance on Top

1" Clearance

in Back

1" Each Side

Insulation

1/2"

in Front

 

The installer must make certain that the selected location will permit adequate cooling and ventilating airflow to be supplied.

6.1.4 GENERATOR RESTRAINT

Use four 3/8"-16 hardened steel bolts (Grade 5) to fasten the generator to the supporting frame or the support tub- ing. These bolts must pass through (a) the generator mounting base, (b) the compartment floor (if a compart- ment is used) and (c) the supporting framework (Figure 6.3). All bolts must be long enough so that when tight, at least three threads are visible past the retaining lock nuts. Refer to Section 6.2 for the location of the gen- erator mounting holes.

Figure 6.3 – Typical Generator Restraint

6.2.2 COMPARTMENT CONSTRUCTION

The generator compartment should be either con- structed of, or lined with, 26-gauge galvanized steel.

NOTE:

Aluminum is NOT an acceptable alternative to galvanized steel due to aluminum’s low melting point.

If the compartment is lined with galvanized steel, it may be constructed of any material. Generac recom- mends that the compartment be constructed of 1/2- inch thick plywood (not strandboard), with the floor made of a double thickness of 1/2-inch plywood with the grain of the wood at cross section for added strength (Figure 6.5).

Figure 6.5 – Typical Compartment Construction

6.2 GENERATOR COMPARTMENTS

Whether the generator set is being installed inside a com- partment specifically manufactured to house a generator or inside a compartment that the installer constructs, the compartment MUST meet certain specifications as out- lined in the following sections:

6.2.1 COMPARTMENT SIZE

Plan the compartment size carefully. Provide a mini- mum clearance of 1/2 inch (13 mm) on the front and top, 1 inch (25 mm) on the sides, and 1/2 inch (13 mm)

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Contents Power SYSTEMS, INC Introduction Authorized Service Dealer LocationTable of Contents General Hazards Electrical Hazards Reference Number Identification Generator IdentificationSafety InstallationGenerator Applicability Generator AC Connection SystemFuel Consumption gph/lbs.ph SpecificationsFuel Requirements Engine OIL RequirementsGenerator Control Panel Automatic Choke Optional Remote START/STOP PanelBefore Starting the Engine Starting the Generator Stopping the GeneratorEngine Exhaust GAS Letting the Engine StabilizeLOW OIL Pressure Switch High Temperature SwitchProtection Systems Field BoostOvervoltage Protection Checking the Engine OIL Level6 25-HOUR CHECK-UP 5 25-HOUR BREAK-IN PeriodCleaning the Foam Precleaner Maintaining the Engine AIR CleanerChanging the Engine OIL AND/OR OIL Filter Checking the Engine Spark Plug Clean AIR Intake ScreenSpark Arrestor Muffler Battery Maintenance Cleaning the GeneratorWeekly Every SIX MonthsDrive Belt OUT of Service ProcedureExercising the Generator Wattage Reference GuidePrimepact 66G and 66LP Recreational Vehicle Generators Part General Hazards Electrical Hazards Standards Booklets Purpose and Scope Installation InstructionsEquipment Description Generator Engine Operating SpeedMajor Features and Dimensions Generator Support Location and SupportGenerator Location Suspended MountingGenerator Restraint Generator CompartmentsCompartment Construction Compartment SizeAcoustics Sound Insulating MaterialsCompartment Floor Cutout Compartment Floor Cutouts Cooling and Ventilating AIRCooling AIR Inlet Openings Generator AirflowGasoline Fuel System Testing the InstallationCompensating for Restrictions Generator Fuel Supply Line LP GAS Fuel SystemParts not Included in Fuel System Some Important Considerations Primary RegulatorVapor Withdrawal Gaseous CarburetionFuel Supply Lines Exhaust SystemExcess Flow Valve Leakage TestsWiring Exhaust System SafetyElectrical Connections Type of Exhaust SystemBattery Installation 18 Transfer Switch Isolation Method Battery CablesBattery Cable Connections Optional AccessoriesBattery Compartment Remote Panel ModelsTesting Under Load Post Installation TestsBefore Initial START-UP Initial StartInstallation Checklist Problem Cause Correction Troubleshooting GuideGenerac Power Systems, Inc Electrical Data Exploded Views and Parts Lists QTY Description To Engine BASE, Mounting To Engine BASE, Mounting To Engine Ground Item Part NO. QTY. Description Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists Carburetor Assemby CARB. V-TWIN L/P Primepact 66G and 66LP Recreational Vehicle Generators Primepact 66G and 66LP Recreational Vehicle Generators Primepact 66G and 66LP Recreational Vehicle Generators MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyGenerac Power SYSTEMS, INC