Generac Power Systems 009600-5, 009734-5 Optional Accessories, Battery Cable Connections

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Section 6 – Installation

PRIMEPACT 66G and 66LP Recreational Vehicle Generators

	CABLE LENGTH
	in Feet (meters)	CABLE SIZE
	0 to 10 (0 to 3)	2*
	11 to 15 (3.4 to 4.5)	0
	16 to 20 (4.5 to 6)	000

*For warm weather, use No. 2 cable up to 20 feet.

6.9OPTIONAL ACCESSORIES

A plug-in receptacle (Figure 6.21) is provided on the generator set, above the muffler enclosure. Use this receptacle to connect an optional remote-mounted start/stop panel to the generator. Installation of such a panel will permit you to start and stop the generator engine from any convenient location inside the vehicle.

◆6.8.3 BATTERY CABLE CONNECTIONS

1.Connect the battery cable from the battery post or terminal indicated by a POSITIVE, POS or (+) to the lug on the starter contactor (Figure 6.20).

NOTE:

Check to be sure the battery cable boot for the starter cable has been installed.

2.Connect the battery cable from the battery post indi- cated by a NEGATIVE, NEG or (-) to the frame ground connection (Figure 6.20).

3.Connect cables so the connectors are clean and tight.

Figure 6.20 – Connecting Battery Cables

Figure 6.21 – Remote Panel Plug-in Receptacle

◆6.9.1 REMOTE PANEL MODELS

The remote panels mount a rocker type start/stop switch, a “Generator Run” advisory lamp and an hourmeter. The hourmeter should be used in conjunc- tion with the maintenance operations found in Part I of this manual.

•Model 004057 includes the remote panel and a 10 foot long, 4 wire harness.

•Model 004184 includes the remote panel and a 30 foot long, 4 wire harness.

◆6.8.4 BATTERY COMPARTMENT

Install the generator battery in its own, vented compart- ment. Place the battery compartment away from any source of heat, sparks or flame.

Provide ventilation openings in the battery compart- ment. The minimum size of openings should be 2 square inches at the top of the compartment. Mount the battery on a strong, rigid supporting structure, where leaks and spills of battery fluid will not cause damage.

34 Generac® Power Systems, Inc.

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Contents Power SYSTEMS, INC Authorized Service Dealer Location IntroductionTable of Contents General Hazards Electrical Hazards Generator Identification Reference Number IdentificationInstallation SafetyGenerator Applicability Generator AC Connection SystemSpecifications Fuel Consumption gph/lbs.phFuel Requirements Engine OIL RequirementsGenerator Control Panel Optional Remote START/STOP Panel Automatic ChokeBefore Starting the Engine Stopping the Generator Starting the GeneratorEngine Exhaust GAS Letting the Engine StabilizeHigh Temperature Switch LOW OIL Pressure SwitchProtection Systems Field BoostChecking the Engine OIL Level Overvoltage Protection6 25-HOUR CHECK-UP 5 25-HOUR BREAK-IN PeriodMaintaining the Engine AIR Cleaner Cleaning the Foam PrecleanerChanging the Engine OIL AND/OR OIL Filter Clean AIR Intake Screen Checking the Engine Spark PlugSpark Arrestor Muffler Cleaning the Generator Battery MaintenanceWeekly Every SIX MonthsOUT of Service Procedure Drive BeltExercising the Generator Wattage Reference GuidePrimepact 66G and 66LP Recreational Vehicle Generators Part General Hazards Electrical Hazards Purpose and Scope Installation Instructions Standards BookletsEquipment Description Generator Engine Operating SpeedMajor Features and Dimensions Location and Support Generator SupportGenerator Location Suspended MountingGenerator Compartments Generator RestraintCompartment Construction Compartment SizeSound Insulating Materials AcousticsCompartment Floor Cutout Cooling and Ventilating AIR Compartment Floor CutoutsCooling AIR Inlet Openings Generator AirflowTesting the Installation Gasoline Fuel SystemCompensating for Restrictions LP GAS Fuel System Generator Fuel Supply LineParts not Included in Fuel System Primary Regulator Some Important ConsiderationsVapor Withdrawal Gaseous CarburetionExhaust System Fuel Supply LinesExcess Flow Valve Leakage TestsExhaust System Safety WiringElectrical Connections Type of Exhaust SystemBattery Installation Battery Cables 18 Transfer Switch Isolation MethodOptional Accessories Battery Cable ConnectionsBattery Compartment Remote Panel ModelsPost Installation Tests Testing Under LoadBefore Initial START-UP Initial StartInstallation Checklist Troubleshooting Guide Problem Cause CorrectionGenerac Power Systems, Inc Electrical Data Exploded Views and Parts Lists QTY Description To Engine BASE, Mounting To Engine BASE, Mounting To Engine Ground Item Part NO. QTY. Description Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists Carburetor Assemby CARB. V-TWIN L/P Primepact 66G and 66LP Recreational Vehicle Generators Primepact 66G and 66LP Recreational Vehicle Generators Primepact 66G and 66LP Recreational Vehicle Generators Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingGenerac Power SYSTEMS, INC