Generac Power Systems 009600-5, 009734-5 owner manual Electrical Hazards

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Safety Rules

PRIMEPACT 66G and 66LP Recreational Vehicle Generators

ELECTRICAL HAZARDS

FIRE HAZARDS

The generator covered by this manual produces dangerous electrical voltages and can cause fatal electrical shock. Avoid contact with bare wires, ter- minals, connections, etc., while the unit is running. Ensure all appropriate covers, guards and barriers are in place before operating the generator. If you must work around an operating unit, stand on an insulated, dry surface to reduce shock hazard.

Do not handle any kind of electrical device while standing in water, while barefoot, or while hands or feet are wet. DANGEROUS ELECTRICAL SHOCK MAY RESULT.

During installation onto the vehicle, have the gen- erator properly grounded (bonded) either by solid mounting to the vehicle frame or chassis, or by means of an approved bonding conductor. DO NOT disconnect the bonding conductor, if so equipped. DO NOT reconnect the bonding conduc- tor to any generator part that might be removed or disassembled during routine maintenance. If the grounding conductor must be replaced, use only a flexible conductor that is of No. 8 American Wire Gauge (AWG) copper wire minimum.

In case of accident caused by electric shock, imme- diately shut down the source of electrical power. If this is not possible, attempt to free the victim from the live conductor. AVOID DIRECT CONTACT WITH THE VICTIM. Use a nonconducting imple- ment, such as a rope or board, to free the victim from the live conductor. If the victim is uncon- scious, apply first aid and get immediate medical help.

Never wear jewelry when working on this equip- ment. Jewelry can conduct electricity resulting in electric shock, or may get caught in moving com- ponents causing injury.

For fire safety, the generator must be installed and maintained properly. Installation always must comply with applicable codes, standards, laws and regulations. Adhere strictly to local, state and national electrical and building codes. Comply with regulations the Occupational Safety and Health Administration (OSHA) has established. Also, ensure that the generator is installed in accordance with the manufacturer’s instructions and recommendations. Following proper installa- tion, do nothing that might alter a safe installation and render the unit in noncompliance with the aforementioned codes, standards, laws and regu- lations.

Keep a fire extinguisher in the vehicle at all times. Extinguishers rated “ABC” by the National Fire Protection Association are appropriate for use on the recreational vehicle generator electrical sys- tem. Keep the extinguisher properly charged and be familiar with its use. If you have any question pertaining to fire extinguishers, consult your local fire department.

EXPLOSION HAZARDS

Do not smoke around the generator. Wipe up any fuel or oil spills immediately. Ensure that no com- bustible materials are left in the generator com- partment, or on or near the generator, as FIRE or EXPLOSION may result. Keep the area surround- ing the generator clean and free from debris.

Gasoline is extremely FLAMMABLE and its vapors are EXPLOSIVE. Do not permit smoking, open flame, sparks or any source of heat in the vicinity while handling gasoline. Comply with all laws gov- erning the storage and handling of gasoline.

This generator may use liquid propane (LP) gas as a fuel. LP gas is highly EXPLOSIVE. The gas is heavier than air and tends to settle in low areas where even the slightest spark can ignite the gas and cause an explosion.

Generac® Power Systems, Inc. 3

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Contents Power SYSTEMS, INC Introduction Authorized Service Dealer LocationTable of Contents General Hazards Electrical Hazards Reference Number Identification Generator IdentificationSafety InstallationGenerator Applicability Generator AC Connection SystemFuel Consumption gph/lbs.ph SpecificationsFuel Requirements Engine OIL RequirementsGenerator Control Panel Before Starting the Engine Optional Remote START/STOP PanelAutomatic Choke Starting the Generator Stopping the GeneratorEngine Exhaust GAS Letting the Engine StabilizeLOW OIL Pressure Switch High Temperature SwitchProtection Systems Field BoostOvervoltage Protection Checking the Engine OIL Level6 25-HOUR CHECK-UP 5 25-HOUR BREAK-IN PeriodChanging the Engine OIL AND/OR OIL Filter Maintaining the Engine AIR CleanerCleaning the Foam Precleaner Spark Arrestor Muffler Clean AIR Intake ScreenChecking the Engine Spark Plug Battery Maintenance Cleaning the GeneratorWeekly Every SIX MonthsDrive Belt OUT of Service ProcedureExercising the Generator Wattage Reference GuidePrimepact 66G and 66LP Recreational Vehicle Generators Part General Hazards Electrical Hazards Standards Booklets Purpose and Scope Installation InstructionsEquipment Description Generator Engine Operating SpeedMajor Features and Dimensions Generator Support Location and SupportGenerator Location Suspended MountingGenerator Restraint Generator CompartmentsCompartment Construction Compartment SizeAcoustics Sound Insulating MaterialsCompartment Floor Cutout Compartment Floor Cutouts Cooling and Ventilating AIRCooling AIR Inlet Openings Generator AirflowCompensating for Restrictions Testing the InstallationGasoline Fuel System Parts not Included in Fuel System LP GAS Fuel SystemGenerator Fuel Supply Line Some Important Considerations Primary RegulatorVapor Withdrawal Gaseous CarburetionFuel Supply Lines Exhaust SystemExcess Flow Valve Leakage TestsWiring Exhaust System SafetyElectrical Connections Type of Exhaust SystemBattery Installation 18 Transfer Switch Isolation Method Battery CablesBattery Cable Connections Optional AccessoriesBattery Compartment Remote Panel ModelsTesting Under Load Post Installation TestsBefore Initial START-UP Initial StartInstallation Checklist Problem Cause Correction Troubleshooting GuideGenerac Power Systems, Inc Electrical Data Exploded Views and Parts Lists QTY Description To Engine BASE, Mounting To Engine BASE, Mounting To Engine Ground Item Part NO. QTY. Description Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists Carburetor Assemby CARB. V-TWIN L/P Primepact 66G and 66LP Recreational Vehicle Generators Primepact 66G and 66LP Recreational Vehicle Generators Primepact 66G and 66LP Recreational Vehicle Generators PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Related Parts Include the Following Emission Control System WarrantyGenerac Power SYSTEMS, INC