Billy Goat BC2403 Series owner manual Transaxle Drive Belt Removal and Replacement

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BC2403 Series Brush Cutter Owner’s Manual

TRANSAXLE DRIVE BELT REMOVAL AND REPLACEMENT

READ all safety instructions before servicing unit.

Numbers in parenthesis ( N-N ) refer to figure and item numbers in Illustrated Parts List.

Tools required: ½” socket and ratchet, ½” universal extension bar, pry bar or long screwdriver, adequate support for machine.

-1/2” socket, 3/8” drive

-ratchet, 3/8”

-drive extension, 3/8” drive

-universal joint, 3/8” drive

-pry bar or long screwdriver

-jack stands or similar device adequate to support weight of machine.

DISCONNECT spark plug wire before servicing unit.

1.Disconnect spark plug wire.

2.Lift and support rear of unit to allow access to underside.

UNIT IS HEAVY. Make sure support is adequate to support weight of machine.

3.Using drive extension and universal joint, loosen, but do not remove, four screws (6-107) holding belt guides (6-149, 6-150) in place next to crankshaft drive pulley (8-9) at rear of machine.

If extension and universal joint are not available, remove stop bolt (6-10) and nuts (6-116, 6-

117)to allow idler arm to swing back and allow access to screws (6-107).

4.Pull belt (8-10) from groove on pulley (8-9) and down past pulley.

5.Slip belt (8-10) up and over pulley (8-9) and remove belt from machine.

6.Install new belt in grooves on pulley (6-46) and transaxle drive pulley (8-9).

7.Tighten four screws (6-107) to secure belt guides (6-149, 6-150).

8.Engage clutch levers and make sure belt guides do not touch belts.

9.Reconnect spark plug wire.

Part No 500360

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F050208A

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Contents Billy Goat BC2403 Series Brush Cutter About this Manual ContentsSerial Plate Data BC 2403 Series SpecificationsCommon Replacement Parts General Safety Instructions and Symbols F050208A Intended USE Sound DataVibration Data Briggs and Stratton Instruction LabelsEngine Labels Brush Cutter Assembly Drawing Disconnect spark plug wire before assembling unit Assembly InstructionsOperation Starting Operator ControlsF050208A Cutting Clearing a Clogged Cutting Deck Shut DownStorage Handling and TransportingCleaning MaintenancePeriodic Maintenance Blade Removal and Sharpening Blade Drive Belt Tension Adjustment Blade Clutch Adjustment Blade Drive Belt Removal and Replacement Front Transaxle Cable Adjustment Reconnect spark plug wire Transaxle Drive Clutch AdjustmentTransaxle Drive Belt Removal and Replacement Starter Circuit Schematic Diagram Wiring DiagramsStarter Switch Wiring Problem Possible Cause Corrective Action TroubleshootingWarranty Claim Procedure Engine Maintenance and RepairMaintenance Record Engine and Engine Base Assembly Illustrated Parts ListDescription BC2403HEB Handlebar Assembly Description QTY Transaxle and Blade Deck Assembly F032608A Blade Drive Spindle Assembly Detail Drawing Description BC2403HEB F050208A