Billy Goat BC2403 Series owner manual About this Manual, Contents

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BC2403 Series Brush Cutter Owner’s Manual

ABOUT THIS MANUAL

THANK YOU for purchasing a BILLY GOAT ® Brush Cutter. Your new machine has been carefully designed and manufactured to provide years of reliable and productive service. This manual provides complete operating and maintenance instructions that will help to maintain your Brush Cutter in top running order. Read this manual carefully before assembling, operating or servicing your equipment.

CONTENTS

Serial Plate Data

3

BC2403 Series Specifications

3

Common Replacement Parts

3

General Safety Instructions and Symbols

4

Sound Data

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6

Vibration Data

6

Intended Use

6

Instruction Labels

7

Engine Labels

7

Assembly Instructions

9

Operation

 

10

Operator Controls

11

Starting

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11

Cutting

 

13

Shut Down

14

Cutting Height Adjustment

14

Clearing a Clogged Cutting Deck

14

Handling and Transporting

15

Storage

 

15

Maintenance

16

Periodic Maintenance

16

Cleaning

16

Blade Removal and Sharpening

17

Blade Drive Belt Tension Adjustment

18

Blade Clutch Adjustment

19

Blade Drive Belt Removal and Replacement

20

Transaxle Drive Clutch Adjustment

22

Transaxle Drive Belt Removal and Replacement

23

Wiring Diagrams

21

Troubleshooting

25

Engine Maintenance and Repair

26

Warranty Claim Procedure

26

Maintenance Record

27

Illustrated Parts List

28

 

Illustrations

 

Figure 1

Brush Cutter Assembly Drawing

8

Figure 2

Belt Routing Diagram

21

Figure 3

Starter Switch Wiring

24

Figure 4

Starter Circuit Schematic Diagram

24

Figure 5

ON/OFF Switch Circuit Schematic Diagram

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24

Figure 6

Engine and Engine Base Assembly

28

Figure 7

Handlebar Assembly

30

Figure 8

Transaxle and Blade Deck Assembly

32

Figure 9

Blade Drive Spindle Assembly Detail Drawing

34

Part No 500360

2

F050208A

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Contents Billy Goat BC2403 Series Brush Cutter Contents About this ManualSerial Plate Data BC 2403 Series SpecificationsCommon Replacement Parts General Safety Instructions and Symbols F050208A Intended USE Sound DataVibration Data Briggs and Stratton Instruction LabelsEngine Labels Brush Cutter Assembly Drawing Assembly Instructions Disconnect spark plug wire before assembling unitOperation Operator Controls StartingF050208A Cutting Shut Down Clearing a Clogged Cutting DeckHandling and Transporting StorageCleaning MaintenancePeriodic Maintenance Blade Removal and Sharpening Blade Drive Belt Tension Adjustment Blade Clutch Adjustment Blade Drive Belt Removal and Replacement Front Transaxle Drive Clutch Adjustment Transaxle Cable Adjustment Reconnect spark plug wireTransaxle Drive Belt Removal and Replacement Starter Circuit Schematic Diagram Wiring DiagramsStarter Switch Wiring Troubleshooting Problem Possible Cause Corrective ActionEngine Maintenance and Repair Warranty Claim ProcedureMaintenance Record Illustrated Parts List Engine and Engine Base AssemblyDescription BC2403HEB Handlebar Assembly Description QTY Transaxle and Blade Deck Assembly F032608A Blade Drive Spindle Assembly Detail Drawing Description BC2403HEB F050208A