Exmark 920 manual Recommended Maintenance Schedules

Page 28

Maintenance

Maintenance

Note: Determine the left and right sides of the machine from the normal operating position.

WARNING

While maintenance or adjustments are being made, someone could start the engine. Accidental starting of the engine could seriously injure you or other bystanders.

Remove the key from the ignition switch, engage parking brake, and pull the wire(s) off the spark plug(s) before you do any maintenance. Also push the wire(s) aside so it does not accidentally contact the spark plug(s).

WARNING

The engine can become very hot. Touching a hot engine can cause severe burns.

Allow the engine to cool completely before service or making repairs around the engine area.

Recommended Maintenance Schedule(s)

Maintenance Service

Maintenance Procedure

Interval

 

 

 

 

 

After the first 5 hours

Change the engine oil.

 

 

After the first 100 hours

• Check the wheel hub slotted nut torque specifications.

• Check the wheel lug nuts.

 

 

 

 

After the first 250 hours

Change the hydraulic filter.

 

 

 

• Check the engine oil level.

 

Check the mower blades.

 

• Check the safety interlock system.

 

• Check the rollover protections systems (roll bar) pins.

 

• Check the seat belt.

Before each use or daily

Check for loose hardware.

 

• Check engine coolant level.

 

• Clean the engine cooling system.

 

• Clean the engine and exhaust system area.

 

• Clean the grass and debris build-up from the machine and cutting deck.

 

• Clean the grass build-up from under the cutting deck.

 

 

 

• Check the hydraulic oil level.

 

• Check the tire pressures.

Every 40 hours

• Check the condition of the belts.

• Grease the height adjustment shaft bearings.

 

 

• Grease the rear deck struts.

 

• Drain fuel filter/water separator.

 

 

 

• Service the air cleaner. (May need more often under severe conditions. See the Engine

Every 50 hours

 

Owner’s Manual for additional information.)

• Check spark arrester (if equipped).

 

 

• Clean the engine cooling system.

 

 

 

Every 100 hours

Change the engine oil. (May need more often under severe conditions.)

 

 

 

• Lubricate the brake handle pivot.

Every 160 hours

Lubricate the brake rod bushings.

 

• Lubricate the motion control bronze bushings.

 

 

 

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Contents Lazer Z D-SERIES California Introduction Contents Safety Safety Alert SymbolSafe Operating Practices TrainingOperation Slope Operation Using the Rollover Protection System Rops Maintenance and StorageSafety Safety Safety and Instructional Decals 103-0223 103-0261 103-1798 103-2076 103-7218 107-2102 109-0872 109-1214 109-1215 109-1399 109-2219 109-2263 109-2264 109-2478 109-2951 109-3148 117-2718 19426-87881 19426-87903 107-9866 Model Numbers SpecificationsSystems Seat Hydrostatic Ground Drive SystemTires & Wheels Cutting DeckDimensions Torque RequirementsProduct Overview OperationControls Motion Control LeversIgnition Switch Tracking Adjustment KnobBrake Lever Hour MeterPre-Start Operating Instructions Biodiesel ReadyRaise the Rollover Protection System Rops Open the Fuel Shut-Off ValveDisengaging the PTO Engaging the PTOStopping the Engine Adjusting the Cutting Height Driving the MachineAdjusting the Anti-Scalp Rollers Transporting a Unit TransportingLoading a Unit Maintenance Recommended Maintenance SchedulesCheck Battery Charge Check Engine Oil LevelRecommended Jump Starting Procedure Service Interval As requiredCheck Mower Blades Engine Block of the StalledCheck Safety Interlock System Check Rollover Protections Systems Roll Bar PinsService Air Cleaner Check Seat BeltCheck Hydraulic Oil Level Change Engine OilCheck Tire Pressures Check Condition Of Belts Lubricate Grease FittingsWheel Hub Slotted Nut Torque Specification Lubricate Caster Wheel HubsLubricate Brake Handle Pivot Lubricate Brake Rod BushingsLubricate Motion Control Bronze Bushings Check Spark PlugsDrain Fuel Filter/Water Separator Change Fuel Filter/Water SeparatorCheck Engine Coolant Level Change Engine CoolantCheck Spark Arrester if equipped Thread Locking AdhesivesMobil HTS Grease Or Food-Grade Anti-seize Copper-Based Anti-seizeDielectric Grease Deck LevelingPump Drive Belt Tension Mule Drive Belt Tension AdjustmentDeck Belt Tension Brake Link Adjustment Belt Guide AdjustmentAlternator Belt Tension Electric Clutch Adjustment Brake AdjustmentReverse Indicator Adjustment Motion Control Linkage Adjustment Motion Control Damper Adjustment Caster Pivot Bearings Pre-Load AdjustmentClean Engine Cooling System Clean Engine and Exhaust System AreaClean Debris From Machine Clean Grass Build-Up Under DeckClean the Radiator Waste DisposalBattery Disposal Troubleshooting Problem Possible Cause Corrective ActionTroubleshooting Troubleshooting Schematics Electrical DiagramElectrical Schematic Exmark Commercial Turf Equipment Page Page Service Record Date Description of Work Done Service Done ByPage This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options
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