Exmark Series X manual Change Hydraulic System Filter and Fluid, Style a black finish

Page 37

Maintenance

Replacement Filters

Kohler

Kohler P/N 24 050 13

Kawasaki (Air-Cooled &

Kawasaki

Liquid-Cooled)

P/N 49019-7005

Note: It is important to reinstall the fuel line hoses and secure with plastic ties the same as they were originally installed at the factory to keep the fuel line away from components that could cause fuel line damage.

Change Hydraulic System Filter and Fluid

Service Interval: Every 500 hours

Note: Only use Exmark Hydro Filter–Part No. 116-0164 for summer or winter.

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Raise the rear of machine up and support with jack stands (or equivalent support) just high enough to allow drive wheels to turn freely.

CAUTION

Raising the mower deck for service or maintenance relying solely on mechanical or hydraulic jacks could be dangerous. The mechanical or hydraulic jacks may not be enough support or may malfunction allowing the unit to fall, which could cause injury.

Do Not rely solely on mechanical or hydraulic jacks for support. Use adequate jack stands or equivalent support.

3.Remove the pump drive belt.

4.Place a catch pan under the hydro.

5.Carefully clean area around the filters. It is important that no dirt or contamination enter the hydraulic system.

6.Using a socket, unscrew filters to remove and allow oil to drain.

7.Before installing the new filters, apply a thin coat of Exmark Premium Hydro oil on the surface of the two rubber seals.

8.Install the new filters and torque to 14 ft-lb (19 N-m).

9.Fill the hydraulic system as stated in Check Hydraulic Oil Level section.

Exmark Premium Hydro Oil is recommended. Refer to the chart for an acceptable alternative:

Hydro Oil

Change Interval

 

 

Exmark Premium Hydro

500 Hours

Oil (Preferred)

 

Mobil 1 15W50

250 Hours

10.Remove the catch pan and properly dispose of hydro oil and filter according to local codes.

11.Re-install the pump drive belt.

12.Start engine and move throttle control ahead to full throttle position. Move the speed control levers to the full speed and run for one minute. Shut down the machine, allow the hydros to cool and recheck oil level.

13.Remove the jack stands.

Note: Do Not change the hydraulic system oil (except for what can be drained when changing filter), unless it is felt the oil has been contaminated or been extremely hot.

Changing oil unnecessarily could damage hydraulic system by introducing contaminants into the system.

Wheel Hub - Slotted Nut Torque Specification

Service Interval: After the first 100 hours

Every 500 hours thereafter

See Figure 26 to determine which slotted nut has been installed on the unit.

Figure 26

1.

Style A (black finish)

3.

Style B (yellow zinc)

2.

.03 inch (.76 mm)

4.

.24 inch (6 mm)

Style A (black finish):

Torque the slotted nut to 211-260 ft-lb (286-352 N-m).

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Contents Lazer Z Advantage Series X Models California Introduction Contents Safety Alert Symbol SafetySafe Operating Practices TrainingSafety Operation Slope Operation Using the Rollover Protection System RopsMaintenance and Storage Safety Safety and Instructional Decals 109-3148 109-7232 109-8483 116-0752 Model Numbers SpecificationsSystems Hydrostatic Ground Drive System SeatTires & Wheels Cutting DeckOverall Width DimensionsOverall Length Overall HeightAccessory Weight Table Worksheet Curb WeightTread Width Center to Center of Tires, Widthwise Wheel Base Center of Caster Tire to Center of Drive TireTorque Requirements Product OverviewControls OperationFuel Shut-Off Valve Ignition SwitchHour Meter Fuel GaugeLow Voltage Indicator PTO Engagement SwitchDrive Wheel Release Valves Do Not tow machineOperating Instructions Pre-StartDeck Lift Pedal Transport LockStarting the Engine Open the Fuel Shut-Off ValveDisengaging the PTO Engaging the PTOStopping the Engine Driving the MachineDriving Forward Adjusting the Cutting HeightDriving in Reverse Transporting Adjusting the Anti-Scalp RollersTransporting a Unit Loading a Unit Recommended Maintenance Schedules MaintenanceCheck Engine Oil Level Check Battery ChargeProposition 65 Warning Do Not jump start a weak battery if these conditions exist Recommended Jump Starting ProcedureCheck Mower Blades Check Rollover Protections Systems Roll Bar Knobs Check Safety Interlock SystemCheck Seat Belt Service Air CleanerCheck for Loose Hardware Change Engine OilCheck Condition Of Belts Check Tire PressuresLubricate Grease Fittings Lubricate Caster Wheel HubsLubricate Deck Lift Pivot Lubricate Brake Handle PivotCheck Spark Plugs Change Fuel FilterChange Hydraulic System Filter and Fluid Wheel Hub Slotted Nut Torque SpecificationStyle a black finish Change Engine Coolant Kawasaki Liquid-Cooled Only Check Engine Coolant Level Kawasaki Liquid-Cooled OnlyStyle B yellow zinc Thread Locking Adhesives Check Spark Arrester if equippedDielectric Grease Copper-Based Anti-seizeDeck Leveling Adjuster screw Yoke 4 inches 8.3 cm Pump Drive Belt Tension Adjusting the Parking BrakeDeck Belt Tension Start the mower while in the operator position Removing the Shim Electric Clutch AdjustmentMotion Control Linkage Adjustment Motion Control Neutral Lock Pivot Adjustment Motion Control Damper AdjustmentMotion Control Handle Adjustment Adjusting the heightAdjusting the Tilt Caster Pivot Bearings Pre-Load AdjustmentRemove Engine Shrouds and Clean Cooling Fins Clean Engine and Exhaust System AreaClean Hydro Fan Cooling Fins Clean Debris From MachineWaste Disposal Battery DisposalMotor Oil Disposal Problem Possible Cause Corrective Action TroubleshootingRefer to Check Engine Coolant Level Troubleshooting Electrical Diagram Air-Cooled SchematicsTAN Electrical Diagram Liquid-CooledElectrical Logic Schematic Air-Cooled Schematics Hydraulic Diagram General Warranty Conditions and Products Covered Page Page Date Description of Work Done Service Done By Service RecordPage This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options