Liebert 1500, 4000, 6000 A, 3000 user manual

Contents

Main Page TABLE OF CONTENTS Page FIGURES TABLES 1.0 ABOUT THIS DOCUMENT 2.0 I 2.1 Description 2.2 Applications Page Page 3.0 S 3.1 Framework 3.1.1 Mechanical Specifications of a Cabinet 3.1.2 Electrical Specifications of the Cabinets 3.2 Conventional Controller 3.2.1 Mechanical Specifications of the Conventional Controller 3.2.2 Electrical Specifications of the Conventional Controller 3.3 Distribution Panels 3.3.1 Fuse Panels Mechanical specifications of the fuse panels The DC output connections are wire wrap or solder. The mechanical specifications of the fuse panels are listed in Table6 below. Figure 5 Front view of the 20 QFF 0-5 A fuse panels Figure 7 Front view of the (16) QFF 0-5 A & (6) TPN 5-30 A fuse panels The DC output connections are 0.250-20 studs equipped with two hex nuts. Table 8 Fuse sizes available for the (16) QFF 0-5 A & (12) ABS 5-30 A fuse panels Table 9 Fuse sizes available for the (16) QFF 0-5 A & (6) TPN 5-30 A fuse panels Page -48 V Figure 12 Front view of the (18) TPS 1-70 A fuse panel Electrical specifications of the fuse panels The electrical specifications of the fuse panels are described in Table15. The mechanical specifications of the circuit breaker panels are described in Table 16. 3.3.2 Circuit Breaker Panels Mechanical specifications of the circuit breaker panels Table 15 Electrical specifications of the fuse panels Page Page Page Electrical specifications of the circuit breaker panels 3.4 Externally Mounted Battery Return Busbar 3.4.1 Mechanical Specifications of the External Battery Return Busbar 3.4.2 Electrical Specifications of the External Battery Return Busbar 3.5 Terminating Assemblies (Optional) 3.6 MPS300 and MPA100 Power Shelves 3.6.1 Mechanical Specifications of the MPS300 and MPA100 Power Shelves 3.6.2 Electrical Specifications of the Power Shelves 3.7 Rectifiers 3.7.1 Helios Rectifier 100/48 Mechanical specifications of the Helios Rectifier 100/48 Electrical specifications of the Helios Rectifier 100/48 The electrical specifications of the Helios Rectifier 100/48 are listed in Table 25. The mechanical specifications of the Helios Rectifier 200I/48 and 200E/48 are listed in Table 26. Table 25 Electrical specifications of the Helios Rectifier 100/48 Table 26 Mechanical specifications of the Helios Rectifiers 200I/48 and 200E/48 Figure 22 Front view of the Helios Rectifiers 200I/48 and 200E/48 3.7.3 Electrical Specifications of the Helios Rectifiers 200I/48 and 200E/48 3.7.4 Standards 3.8 Helios Monitor 3000/48 (Optional) 3.8.1 Mechanical Specifications 3.8.2 Electrical Specifications 3.9 600 A and 1200 A Battery Disconnect Unit (Optional) 3.10 AC Junction Box 3.10.1 Mechanical Specifications 3.11.2 Mechanical Specifications of Fully Equipped Power Cabinets 3.10.2 Electrical Specifications 3.11 Overall Power System Specifications Page 4.0 O 4.1 General 4.2 Conventional Controller 4.2.1 Front Panel Visual indicators Potentiometers Twelve potentiometers for the adjustment of alarm and control functions as described in Table 34. Table 33 Transmitted alarms Switches DIP switches Figure 28 Equalize voltage and duration settings Fuses Three sets of test points for applications as described in Table 38. Test points Table 37 Fuse Table 38 Test points 4.2.2 Rear Panel Terminal blocks Operation 33 Figure 30 Wiring diagram and pin assignment of terminal blocks TB1 to TB4 v alarm lamp TB4 TB2 TB3 TB1 To small internal battery return busbar 4.3 MPS300 and MPA100 Power Shelves 4.4 Rectifiers 4.5 AC Junction Box 4.6 Distribution Panels 4.7 Terminating Assemblies (Optional) 4.8 Helios Monitor 3000/48 (Optional) 4.9 600 A and 1200 Battery Disconnect Units (Optional) 5.0 M 5.1 General 5.1.1 Helios Monitor 3000/48 5.1.2 Controller and Rectifiers Cleaning Air filter replacement Fan unit replacement 5.2 Troubleshooting 5.3 Addition / Replacement Procedures 5.3.1 Addition or Replacement of a Rectifier Adding a Helios Rectifier 100/48 Adding a Helios Rectifier 200I/48 or 200E/48 Page Figure 34 AC connections inside the junction box (top fed shown) for a Helios Rectifier 200E/4 8 Figure 35 AC cable routing for the Helios Rectifiers 200E/48 in a top fed system Figure 36 AC cable routing for the Helios Rectifiers 200E/48 in a bottom fed system 5.3.2 Replacing a Rectifier Replacing a Helios Rectifier 100/48 Replacing a Helios Rectifier 200I/48 or 200E/48 5.3.3 Adding or Replacing a Battery String 5.3.4 Replacement of a Distribution Fuse Block or Circuit Breaker Replacing a distribution circuit breaker 5.3.5 Replacing a Cabinet Alarm Lamp ! 6.0 REFERENCE DOCUMENTS 7.0 LIST OF TERMS Page Page Helios DC System 4000/48 Technical Support The Company Behind The Products