Manuals / Liebert / Computer Equipment / Power Supply

Liebert 6000 A 5.3Addition / Replacement Procedures, 5.3.1Addition or Replacement of a Rectifier

Models: 3000

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5.3Addition / Replacement Procedures

Table 39 Fault diagnosis

Fault symptom	Possible causes

LOP lamp lit	Loss of one or more phases in the AC supply

HVSD lamp lit	High voltage shutdown condition initiated by the controller

LVD lamp lit	Low voltage disconnect condition initiated by the controller

AUX 1 lamp lit	User defined alarm condition
	When a Battery Disconnect Unit is present, this lamp will indicate that a
	battery disconnect alarm is ongoing.

AUX 2 lamp lit	User defined alarm condition

BOD lamp lit	Low discharge voltage condition
	Incorrect BOD level adjustment

ACO lamp lit	ACO switch has been operated during an alarm condition which is still
	ongoing

EQL lamp lit	The equalize function has been activated

Rectifiers are not sharing the	Incorrect float or equalize adjustment on one of the rectifiers
load	Sense leads opened on one rectifier
	Share mode incorrectly set

Meter display is OFF	Open meter fuse
	Meter and display failure
	Meter and display rotary switch in the OFF position

5.3Addition / Replacement Procedures

5.3.1Addition or Replacement of a Rectifier

! WARNING

PRECAUTIONS SHALL BE TAKEN TO AVOID SERVICE INTERRUPTIONS

WHEN INSTALLING A RECTIFIER, THE FLOAT AND EQUALIZE VOLTAGES MUST BE SET ACCORDING TO THE TYPE OF BATTERIES USED WITH THE SYSTEM. FAILURE TO SET THESE VOLTAGES PROPERLY MAY RESULT IN BATTERY UNDERCHARGING OR OVERCHARGING AND/OR BATTERY DAMAGE.

! WARNING

PROTECTING PERSONNEL AGAINST ELECTRICAL SHOCKS

INPUT VOLTAGES TO THE RECTIFIERS ARE AT A DANGEROUS LEVEL. ENSURE THAT THE CIRCUIT BREAKERS ARE LOCKED IN THE OFF POSITION AT THE AC SERVICE PANEL BEFORE ATTEMPTING TO WORK ON THE RECTIFIERS. DANGEROUS VOLTAGES MAY STILL BE PRESENT AT THE TERMINALS EVEN IF THE RECTIFIERS ARE OFF. USE A VOLTMETER TO VERIFY FOR THE PRESENCE OF SUCH VOLTAGES. DO NOT SWITCH CIRCUIT BREAKERS TO ON UNTIL INSTRUCTED TO DO SO IN THE APPROPRIATE PROCEDURE.

Add a rectifier as described in the following procedure for a Helios Rectifier 100/48 or as in the Adding a Helios Rectifier 200I/48 or 200E/48 procedure, whichever is applicable.

40 Maintenance

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Liebert 6000 A, 3000, 4000, 1500 user manual 5.3Addition / Replacement Procedures, 5.3.1Addition or Replacement of a Rectifier

Contents

Helios DC System 4000/48 DC POWER1500, 3000, 4000 & 6000 A DC Power System User ManualPage TABLE OF CONTENTS 4.0 OPERATION FIGURES TABLES 1.2Applicability of This Document 1.1Purpose of This Document1.0ABOUT THIS DOCUMENT 2.1Description 2.0INTRODUCTION2.2Applications Introduction1200A Rectifier cabinet Control and Distribution cabinet4 Introduction Control and distribution cabinets Rectifier cabinetsAuxiliary distribution cabinets 3.1.2 Electrical Specifications of the Cabinets 3.0SPECIFICATIONS3.1.1 Mechanical Specifications of a Cabinet 3.1FrameworkHeight Weight3.2Conventional Controller Depth3.3Distribution Panels Mechanical specifications of the fuse panels3.3.1Fuse Panels Page Fuse type DC power TPN10 Specifications Current ACurrent A DC power TPLFuse type HRC1-JFuse type DC power TPS12 Specifications Current AElectrical specifications of the fuse panels 3.3.2Circuit Breaker PanelsCPC Std Trip Refer to Table 21 for the maximum panel capacityNominal CPC Mid TripRefer to Table 21 for the maximum panel capacity Refer to Table 21 for the maximum panel capacity Panel description 3.4Externally Mounted Battery Return Busbar All bars and details are 0.5 in. thickNT6C2624 3.5Terminating Assemblies OptionalNT6C2625 for main distribution cabinetShelf model 3.6MPS300 and MPA100 Power ShelvesWeight Height3.7Rectifiers 3.7.1Helios Rectifier 100/483.7.2Helios Rectifiers 200I/48 and 200E/48 VOLT AMP VOLT/AMP 1 0 CA/AC0 CC/DC 3.7.4Standards 3.8.2Electrical Specifications 3.8.1Mechanical Specifications3.8Helios Monitor 3000/48 Optional 3.10.2 Electrical Specifications 3.11Overall Power System Specifications3.10.1 Mechanical Specifications 3.10AC Junction BoxElectromagnetic compliance EMC 3.11.3Electrical Specifications3.11.4Environmental Specifications Operating Electrostatic discharge ESD immunity4.2Conventional Controller Visual indicators4.1General 4.0OPERATIONForm C contacts are rated at 0.5 A, 60 V AC Table 33 Transmitted alarmsPotentiometers Table 34 PotentiometersTable 35 Switches SwitchesDIP switches Table 36 DIP switch modulesTest points Figure 28 Equalize voltage and duration settingsFuses Table 37 FuseTerminal blocks 4.2.2Rear Panel32 Operation To office 4.3MPS300 and MPA100 Power Shelves Connectors4.6Distribution Panels 4.4Rectifiers4.5AC Junction Box 4.7Terminating Assemblies Optional4.8Helios Monitor 3000/48 Optional 36 Operation5.1.1Helios Monitor 3000/48 5.0MAINTENANCECleaning 5.1.2Controller and RectifiersFan unit replacement Air filter replacement38 Maintenance 5.2Troubleshooting Table 39 Fault diagnosis5.3Addition / Replacement Procedures 5.3.1Addition or Replacement of a RectifierReference Documents Adding a Helios Rectifier 100/48Adding a Helios Rectifier 200I/48 or 200E/48 Reference DocumentsTeck cable or flexible conduit 42 MaintenanceAC cover GRD Cover RECT RECT RECT RECT RECT RECT Junction box Reference Documents 5.3.2Replacing a RectifierReplacing a Helios Rectifier 100/48 6.0 - Reference DocumentsReplacing a Helios Rectifier 200I/48 or 200E/48 5.3.3Adding or Replacing a Battery String 5.3.5Replacing a Cabinet Alarm Lamp Replacing a distribution circuit breakerManual No 6.0REFERENCE DOCUMENTSDescription 7.0LIST OF TERMS HVSD 52 List of Terms The Company Behind The Products Helios DC System 4000/48Technical Support 1500, 3000, 4000 & 6000 A DC Power System