321 Studios FLR140D60E Contents, Installation and Operating Instructions, Filters, Maintenance

Models: FH110D60E FH085D36E FLR110D60E FLR085D36E FLR110D48E FC085D36E FLF110D60E FLF085D36E FLR140D60E FH110D48E FLF110D48E

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CONTENTS

CONTENTS

Getting Other Information and Publications

......... 1

Installation and Operating Instructions

 

Equipment Selection

2

Locating the Furnace

2

Installing the Furnace

6

Duct Work

6

Installing a Cooling Unit

6

Wiring

7

Oil Line Piping

10

Beckett AFG Oil Burner

10

Beckett “CleanCut” Oil Pump

11

Beckett Solid State Igniter

11

Beckett R7184B Primary Control

11

Beckett R7184B Primary Operational Guide

12

Burner Set up and Adjustments

14

Short Form Adjustment Procedure

16

Combustion Air Requirements

20

Louvers and Grilles

25

Venting Options

25

Thermostat

25

Filters

 

Upflow & Counterflow Filter Information

237

Lo-Boy Models – Filter Locations

28

Maintenance

 

Lubrication

29

Inspect Air Filter

29

Final Inspection and Test

29

Service Hints

29

Combination Combustion Chamber/Burner

 

Mounting System

30

To Remove Burner Only

31

To Remove Entire Combustion Chamber

 

Mounting System

31

Common Causes of Trouble

32

Care of Finish

32

Cleaning of the Heat Exchanger

32

Blower System Resistance Charts

33-34

Wiring Diagrams

35-37

TABLES

 

 

FIGURES

 

 

Table 1

Minimum Clearances

2

Figure 1

FL/R Models Dimensions

3

Table 2

Dimensions FLF/R Models

3

Figure 2

FH Models Dimensions

4

Table 3

Electrical Data

7

Figure 3

FC Models Dimensions

5

Table 4

Furnace Data

14

Figure 4

Typical Unit Setup - FLF

8

Table 5

Correlation of % of CO2, O2 and

19

Figure 5

Typical Flue Installation

9

 

Reserve Air

 

Requirements - FLF

Table 6

No. 2 Fuel Oil Efficiency Chart

19

Figure 6

Typical Single Inside

 

Table 7

Recommended Start-Up Settings

19

 

Tank Installation

10

Table 8

Sq.Ft. Required as

 

Figure 7

Electronic Blower Control

13

Table 9

Unconfined Space

22

Figure 8

Typical Smoke-CO2Characteristic ...

17

Minimum Ventilation Openings

23

Figure 9

Pressure Gauge Connection to

 

Table 10

Temperature Rise Ranges, Limit

 

 

Pressure Gauge Port

18

 

Control Settings, and

 

Figure 10

Electrode Adjustments

20

 

Heating Blower Speeds

26

Figure 11

Combination Air Boot Assembly

21

Table 11 Filter Sizes for Gas Furnaces

27

Figure 12

All Air From Inside Building

22

 

 

 

Figure 13

All Air From Outdoors

23

 

 

 

Figure 14

All Air From Outdoors Through

 

CHARTS

 

 

 

Ventilated Attic

24

 

 

Figure 15

All Air From Outdoors - Inlet Air

 

Chart 1

FH085D36E Data

33

 

 

From Ventilated Crawl Space and

 

Chart 2

FH110D48E Data

33

 

 

 

Outlet Air to Ventilated Attic

24

Chart 3

FH110D60E Data

33

 

Figure 16

Typical Installation of 16x25x1

 

Chart 4

FLF/FLR085D36E Data

33

 

 

Filter Rack

27

Chart 5

FLF/FLR110D48E Data

33

 

Figure 17

Typical Installation of 20x25x1

 

Chart 6

FLF/FLR110D60E Data

33

 

 

Filter Rack

27

Chart 7

FLR140D60E Data

34

Figure 18

Filter Installation - Lo-Boy Models ...

28

Chart 8

FC085D36E Data

34

Figure 19

Removal of Burner Only

30

 

 

 

Figure 20

Removal of Entire Combustion

 

 

 

 

 

Chamber Mounting System

31

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321 Studios FLR140D60E Contents, Installation and Operating Instructions, Filters, Maintenance, Tables, Figures, Charts