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3M 40800 operating instructions Introduction, 3M-MaticTM 700aks Adjustable Case Sealer, Type

Models: 40800

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1-INTRODUCTION

1.1 Manufacturing Specifications / Description / Intended Use

The 3M-MaticTM700aks Adjustable Case Sealer with AccuGlideTM 3 Taping Heads is designed to apply a “C” clip of Scotch® pressure-sensitive ﬁlm box sealing tape to the top and bottom center seam of regular slotted containers. The 700aks is manually adjustable to a wide range of box sizes (see "Speciﬁcations Section – Box Weight and Size Capacities").

3M-MaticTM700aks Adjustable Case Sealer, Type 40800

Note – Shown above is the lower tape supply roll and bracket assembly in the alternate location.

700aks-NA	2011 October
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3M 40800 operating instructions Introduction, 3M-MaticTM 700aks Adjustable Case Sealer, Type

Contents

Important Safety AdjustableCase Sealer with3M Center, Building 220-5E-06 St. Paul, MN 3M Industrial Adhesives and TapesTo Our Customers Replacement Parts and Service InformationIdentification Plate Industrial Adhesives and TapesTHIS PAGE IS BLANK To Our Customers Replacement Parts And Service InformationAVAILABLE DIRECT FROM Industrial Adhesives and TapesTHIS PAGE IS BLANK Safety 700aks Adjustable Case SealerTechnical Specifications PageTHIS PAGE IS BLANK 7. Installation TABLE OF CONTENTS continued10. Safety devices 11. Set-Upand AdjustmentsTHIS PAGE IS BLANK 13. Maintenance TABLE OF CONTENTS continued12. Operation 14. Additional InstructionsLIST OF ABBREVIATIONS, ACRONYMS ABBREVIATIONS AND ACRONYMS1-INTRODUCTION 3M-MaticTM 700aks Adjustable Case Sealer, Type1.2.2 Manual Maintenance 1.1 Manufacturing Specifications / Description1.2 How to Read and Use the Instruction Manual 1-INTRODUCTION continued2-GENERALINFORMATION 2.2 Data for Technical Assistance and Service2.1 Data Identifying Manufacturer and Machine 2011 OctoberContents—700aksAdjustable Case Sealer 2-GENERALINFORMATION continued 2.3 Warranty3.1 General Safety Information 3-SAFETYFigure Figure 3.3 Table of WarningsFigure Figure•To reduce the risk associated with muscle strain Figure•To reduce the risk associated with pinch hazards Figure Figure Figure3.4Operators Qualifications 3.9Personal Safety MeasuresSee Section 3.5Number of Operators 3.7 Residual HazardsSkill 2: Mechanical Maintenance Technician Skill 2a: Electrical Maintenance Technician3.11 Operators Skill Levels Required to Perform the Main Operations on the MachineHandle Emergency Stop Switch Upper Taping Head Height AdjustmentAssembly Power Switch AssemblyFigure 3-10- Replacement Labels / 3M Part Numbers Leg Height Adjustment Label not shown78-8113-8912-9 78-8095-1628-8 78-8070-1336-8 78-8062-4266-11. Power Requirements 4-SPECIFICATIONS3.Operating Conditions 4.Tape9.Box Weight and Size Capacities 4-SPECIFICATIONS continued 6.Tape Roll Diameter7.Tape Application Leg Length – Standard Tape Application Leg Length – OptionalMinimum/Maximum Box Height Combinations Specifications continuedCase Height Range Illustration BOX LENGTH IN DIRECTION OF SEAL10. Machine Dimensions 4-SPECIFICATIONS continuedRight Side 28.5Packaging Overall Dimensions and can be lifted by using a fork truck5-SHIPMENT-HANDLING-STORAGE,TRANSPORT 5.1 Shipment and Handling of Packed Machine6.1 Uncrating 6-UNPACKINGRemoval of Pallet FigureM6 Socket Head Wrench Adjustable Leg Figure 7-INSTALLATION7.1 Operating Conditions •To reduce the risk associated with muscle strain7.6 Assembly Completion 7-INSTALLATION continuedFig. 7-7A Crank Assembly Fig. 7-7B 7.5 Removal of Plastic TIes7.11Inspection of Phases 7-INSTALLATION continuedFor Three-MainPhases Only 7.7 Completion of Taping HeadsFigure Figure 8.3.1 Normal Stop Procedure 8.2 Definition of Running Mode8-THEORYOF OPERATION 8.1 Description of the Working Cycle9.2 Box Height Adjusting Crank Figure 9-CONTROLS 9.1 Box Width Adjusting Knobs Figure9.3 Start/Stop Buttons Figure 9.4 Lockable Emergency Stop Button10.1 Blade Guards 10-SAFETYDEVICES OF THE MACHINE10.2 Emergency Stop Button Start/Stop Button Figure11.1 Box Width Adjustment 11 - SET UP AND ADJUSTMENTS11.2 Box Height Adjustment 11.3 Adjustment of Top Flap Compression RollersFigure Figure 11 - SET UP AND ADJUSTMENTS continued Figure305mm Minimum Figure THIS PAGE IS BLANK 12.5 Box Size Adjustment 12.4 Tape Replacement and ThreadingSection 11 - Set-Upand Adjustments 12.6 CleaningPROBLEM 12.9 Trouble Shooting Guide12-OPERATION continued CAUSEPROBLEM 12.9 Trouble Shooting Guide continued12-OPERATION continued CAUSE13.1 Safety Measures see section 13-MAINTENANCEAND REPAIRS13.5 Check Efficiency of Safety Features 13.6 Cleaning of Machine Qualification13.8Box Drive Belt Replacement 13-MAINTENANCEAND REPAIRS continuedE A BC D Figure 13-4Lower Drive Belt Replacement A C D Figure Upper Drive Belt ReplacementFigure 13-7Box Drive Belt Tension Adjustment 13-MAINTENANCEAND REPAIRS continued13.9Box Drive Pulley Rings FigureBox Drive 13-MAINTENANCEAND REPAIRS continuedM5 X 16 Flat BeltsTHIS PAGE IS BLANK ________ 14-ADDITIONALINSTRUCTIONS 14.2 Emergency Procedures15-ENCLOSURES /SPECIAL INFO 14.1 Information for Disposal of Machine ELV700aks-NA 16-TECHNICALDIAGRAMS 16.1 Electric Diagram2011 October 16.2 Spare Parts Order Spare Parts – 700aks Adjustable Case Sealer700aks 3M-PartNumberOptions and Accessories 700aks Adjustable Case Sealer, TypeOption/Accessory Frame Assemblies To Order PartsTHIS PAGE IS BLANK Figure 700aksFigure FigureFigure 700aks700aks-NA 2011 OctoberFigure 700aksRef. No 3M Part NoFigure 700aks700aks-NA 2011 OctoberFigure 700aksRef. No 3M Part No700aks 3 22 24 23 10 11 7Figure 700aks-NAFigure 700aksRef. No 3M Part No700aks 2525Caster OptionFigure343315245 700aksRef. No 3M Part No2011 October 700aks-NA11 =12+13+14+15 Figure 700aksRef. No 3M Part No4360 700aksFigure 15247 / 45 31 42 24 23 5319Figure 15247 / 700aksRef. No 3M Part NoFigure 15247 / 700aks700aks-NA 2011 OctoberFigure 15247 / 700aksRef. No 3M Part NoFigure 15248 / 700aks700aks-NA 2011 OctoberFigure 15248 / 700aksRef. No 3M Part No33 41 700aks51 40 36 35 40 38 43 41 69 70 71Ref. No 700aks Figure 15248 /3M Part No Description12 11 14 4 700aksFigure 15 15 14 12 8 1 7 3 10 9 2Figure 700aksRef. No 3M Part No27 18 - Figure 700aksRef. No 3M Part No15 9 10 15 10 9 1 12 700aks Random Case Sealer8 13 4 2 FigureFigure 700aksRef. No 3M Part NoTHIS PAGE IS BLANK 3M-Matic AccuGlide Upper and Lower Taping Heads Important Safety Information3 Inch Instructions and Parts ListPage To Our Customers Replacement Parts and Service InformationUnited States Identiﬁcation PlateTHIS PAGE IS BLANK To Our Customers Replacement Parts And Service InformationAVAILABLE DIRECT FROM Industrial Adhesives and TapesTHIS PAGE IS BLANK Instruction Manual AccuGlide Table of ContentsUpper and Lower Taping Heads - 3 Inch Type PageTaping Head Contents Warranty Equipment Warranty and Limited RemedyPart Name AccuGlide 3 Upper Taping Head - 3 Inch, Type Intended UseTHIS PAGE IS BLANK How to use this Manual Taping Head ContentsPart Name General InformationExplanation of Signal Word Consequences Important SafeguardsOPERATING THIS EQUIPMENT •To reduce the risk associated with muscle strainFigure 1-1Replacement Labels/3M Part Numbers Important Safeguards continuedUpper Taping Head Label Lower Taping Head Label 78-8070-1335-0Speciﬁcations 8.Taping Head Dimensions1.Tape 2.Tape Width130mm 5 1/8 Specifications continuedInstallation Guidelines InstallationTape Width Adjustment Receiving And HandlingTape Drum OperationTape Supply Roll Tape Adhesive SideTape Loading – Upper Taping Head •To reduce the risk associated with muscle strainTape Loading – Lower Taping Head One-WayFigure 3-4– Tape Loading/Threading FigureFigure 3-5– Tape Loading/Threading Figure 4-1– Blade Replacement MaintenanceBlade Guard Blade Oiler PadCleaning Maintenance continuedApplying/Bufﬁng Roller Replacement Hex Socket Section View ofFigure 5-2– Tape Web Alignment Adjustment Nut AdjustmentsTape Latch Alignment – Figure Figure0.5 - 0.9kg 1 - 2 lbs Adjusting Nut Adjustments continuedApplying Mechanism Spring One-WayTension Roller FigureLeading Tape Leg Length Adjustment – Figure Adjustments continuedAssembly Tape Leg LengthTroubleshooting Guide TroubleshootingProblem CauseTroubleshooting Guide Troubleshooting continuedProblem CauseReplacement Parts and Service Spare Parts/Service InformationRecommended Spare Parts AccuGlide 3 Upper Taping Head - 3 InchAccuGlide 3 Upper Taping Head - 3 Inch, Type Replacement Parts Illustrations and Parts ListsAccuGlide 3 Lower Taping Head - 3 Inch, Type Tape Head AccuGlide 3 -AccuGlide 3 - 3 inch FigureFigure 10932 – Upper Head AccuGlide 3 -AccuGlide 3 - 3 - NA 2012 JanuaryFigure 10932 – Upper Head AccuGlide 3 -Ref. No 3M Part NoFigure 10929 – Upper and Lower Heads AccuGlide 3 -AccuGlide 3 - 3 - NA 2012 JanuaryFigure 10929 – Upper and Lower Heads AccuGlide 3 -Ref. No 3M Part No1 57 8 7 6 7 43 2 7 7 7AccuGlide 3 - Figure 10926 – Upper HeadFigure 10926 – Upper Head AccuGlide 3 -Ref. No 3M Part NoFigure 10930 – Upper and Lower Heads AccuGlide 3 -AccuGlide 3 - 3 - NA 2012 JanuaryFigure 10930 – Upper and Lower Heads AccuGlide 3 -Ref. No 3M Part No14 9 17 18 5 3715AccuGlide 3 - Figure 10928 – Upper and Lower HeadsFigure 10928 – 3 Upper and Lower Heads AccuGlide 3 -Ref. No 3M Part NoFigure 10402 – Upper and Lower Heads AccuGlide 3 -AccuGlide 3 - 3 - NA 2012 JanuaryFigure 10402 – 3 Latch Upper and Lower Heads AccuGlide 3 -Ref. No 3M Part NoFigure 10931 – Lower Head AccuGlide 3 -AccuGlide 3 - 3 - NA 2012 JanuaryFigure 10931 – Lower Head AccuGlide 3 -Ref. No 3M Part NoAccuGlide 3 - 7 34 7 7 6 9 7 8 7Figure 10927 – Lower Head AccuGlide 3 - 3 - NAFigure 10927 – Lower Head AccuGlide 3 -Ref. No 3M Part NoTHIS PAGE IS BLANK