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3M 40800 Maintenance continued, Cleaning, Applying/Bufﬁng Roller Replacement

Models: 40800

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Maintenance (continued)

Maintenance (continued)

WARNING

•To reduce the risk associated with shear, pinch, and entanglement hazards:

−Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads

−Never attempt to work on the taping head or load tape while the box drive system is running

•To reduce the risk associated with sharp blade hazards:

−Keep hands and ﬁngers away from tape cutoff blades under orange blade guards. The blades are extremely sharp

Cleaning

Regular slotted containers produce a great deal of dust and paper chips when conveyed through taping heads. If this dust is allowed to build-up on the heads, it can cause wear on the moving parts. Excessive dirt build-up should be wiped off with a damp cloth. Cleaning should be done once per month, depending on the number and type of boxes used. If the boxes used are dirty, or if the environment in which the heads operate is dusty, cleaning on a more frequent basis may be necessary.

Note – Never attempt to remove dirt from taping heads by blowing it out with compressed air. This can cause the dirt to be blown inside the components onto sliding surfaces. Dirt in these areas can cause serious equipment damage. Never wash down or subject taping heads to conditions causing moisture condensation on components. Serious equipment damage could result.

Applying/Bufﬁng Roller Replacement

Replacing roller requires removal of shaft and mounting screws. With no area on the shaft to grip, the shaft often turns when attempting to remove the second screw.

To ease removal of second screw, a 5mm hex socket has been provided at the bottom of the threads in both ends of the shaft. Insert a 5mm hex key wrench into this socket after removing one screw to hold the shaft for removal of the second screw. See Figure 4-2.

Hex Socket

Section View of

5mm HexRoller/Shaft Key Wrench

Figure 4-2 – Roller Shaft Section View

AccuGlide 3 - 3" - NA	13	2012 January

Image 99

3M 40800 Maintenance continued, Cleaning, Applying/Bufﬁng Roller Replacement, Hex Socket Section View of

Contents

with AdjustableImportant Safety Case Sealer3M Center, Building 220-5E-06 St. Paul, MN 3M Industrial Adhesives and TapesIndustrial Adhesives and Tapes Replacement Parts and Service InformationTo Our Customers Identification PlateTHIS PAGE IS BLANK Industrial Adhesives and Tapes Replacement Parts And Service InformationTo Our Customers AVAILABLE DIRECT FROMTHIS PAGE IS BLANK Page 700aks Adjustable Case SealerSafety Technical SpecificationsTHIS PAGE IS BLANK 11. Set-Upand Adjustments TABLE OF CONTENTS continued7. Installation 10. Safety devicesTHIS PAGE IS BLANK 14. Additional Instructions TABLE OF CONTENTS continued13. Maintenance 12. OperationLIST OF ABBREVIATIONS, ACRONYMS ABBREVIATIONS AND ACRONYMS1-INTRODUCTION 3M-MaticTM 700aks Adjustable Case Sealer, Type1-INTRODUCTION continued 1.1 Manufacturing Specifications / Description1.2.2 Manual Maintenance 1.2 How to Read and Use the Instruction Manual2011 October 2.2 Data for Technical Assistance and Service2-GENERALINFORMATION 2.1 Data Identifying Manufacturer and MachineContents—700aksAdjustable Case Sealer 2-GENERALINFORMATION continued 2.3 Warranty3-SAFETY 3.1 General Safety InformationFigure Figure 3.3 Table of WarningsFigure FigureFigure Figure Figure Figure•To reduce the risk associated with muscle strain •To reduce the risk associated with pinch hazards3.7 Residual Hazards 3.9Personal Safety Measures3.4Operators Qualifications See Section 3.5Number of Operatorsthe Main Operations on the Machine Skill 2a: Electrical Maintenance TechnicianSkill 2: Mechanical Maintenance Technician 3.11 Operators Skill Levels Required to PerformPower Switch Assembly Upper Taping Head Height AdjustmentHandle Emergency Stop Switch Assembly78-8095-1628-8 78-8070-1336-8 78-8062-4266-1 Leg Height Adjustment Label not shownFigure 3-10- Replacement Labels / 3M Part Numbers 78-8113-8912-94.Tape 4-SPECIFICATIONS1. Power Requirements 3.Operating ConditionsTape Application Leg Length – Optional 4-SPECIFICATIONS continued 6.Tape Roll Diameter9.Box Weight and Size Capacities 7.Tape Application Leg Length – StandardBOX LENGTH IN DIRECTION OF SEAL Specifications continuedMinimum/Maximum Box Height Combinations Case Height Range Illustration28.5 4-SPECIFICATIONS continued10. Machine Dimensions Right Side5.1 Shipment and Handling of Packed Machine and can be lifted by using a fork truckPackaging Overall Dimensions 5-SHIPMENT-HANDLING-STORAGE,TRANSPORTFigure 6-UNPACKING6.1 Uncrating Removal of Pallet•To reduce the risk associated with muscle strain 7-INSTALLATIONM6 Socket Head Wrench Adjustable Leg Figure 7.1 Operating Conditions7.5 Removal of Plastic TIes 7-INSTALLATION continued7.6 Assembly Completion Fig. 7-7A Crank Assembly Fig. 7-7B7.7 Completion of Taping Heads 7-INSTALLATION continued7.11Inspection of Phases For Three-MainPhases Only8.1 Description of the Working Cycle 8.2 Definition of Running ModeFigure Figure 8.3.1 Normal Stop Procedure 8-THEORYOF OPERATION9.4 Lockable Emergency Stop Button 9-CONTROLS 9.1 Box Width Adjusting Knobs Figure9.2 Box Height Adjusting Crank Figure 9.3 Start/Stop Buttons FigureStart/Stop Button Figure 10-SAFETYDEVICES OF THE MACHINE10.1 Blade Guards 10.2 Emergency Stop Button11.3 Adjustment of Top Flap Compression Rollers 11 - SET UP AND ADJUSTMENTS11.1 Box Width Adjustment 11.2 Box Height Adjustment11 - SET UP AND ADJUSTMENTS continued Figure Figure Figure305mm Minimum Figure THIS PAGE IS BLANK 12.6 Cleaning 12.4 Tape Replacement and Threading12.5 Box Size Adjustment Section 11 - Set-Upand AdjustmentsCAUSE 12.9 Trouble Shooting GuidePROBLEM 12-OPERATION continuedCAUSE 12.9 Trouble Shooting Guide continuedPROBLEM 12-OPERATION continued13.6 Cleaning of Machine Qualification 13-MAINTENANCEAND REPAIRS13.1 Safety Measures see section 13.5 Check Efficiency of Safety FeaturesA C D Figure Upper Drive Belt Replacement 13-MAINTENANCEAND REPAIRS continued13.8Box Drive Belt Replacement E A BC D Figure 13-4Lower Drive Belt ReplacementFigure 13-MAINTENANCEAND REPAIRS continuedFigure 13-7Box Drive Belt Tension Adjustment 13.9Box Drive Pulley RingsBelts 13-MAINTENANCEAND REPAIRS continuedBox Drive M5 X 16 FlatTHIS PAGE IS BLANK ________ 14.1 Information for Disposal of Machine ELV 14.2 Emergency Procedures14-ADDITIONALINSTRUCTIONS 15-ENCLOSURES /SPECIAL INFO16-TECHNICALDIAGRAMS 16.1 Electric Diagram 700aks-NA2011 October 3M-PartNumber Spare Parts – 700aks Adjustable Case Sealer16.2 Spare Parts Order 700aksFrame Assemblies To Order Parts 700aks Adjustable Case Sealer, TypeOptions and Accessories Option/AccessoryTHIS PAGE IS BLANK Figure 700aksFigure Figure2011 October 700aksFigure 700aks-NA3M Part No 700aksFigure Ref. No2011 October 700aksFigure 700aks-NA3M Part No 700aksFigure Ref. No700aks-NA 3 22 24 23 10 11 7700aks Figure3M Part No 700aksFigure Ref. NoOption 2525700aks Caster3M Part No 700aksFigure343315245 Ref. No700aks-NA 2011 October11 =12+13+14+15 3M Part No 700aksFigure Ref. No45 31 42 24 23 5319 700aks4360 Figure 15247 /3M Part No 700aksFigure 15247 / Ref. No2011 October 700aksFigure 15247 / 700aks-NA3M Part No 700aksFigure 15247 / Ref. No2011 October 700aksFigure 15248 / 700aks-NA3M Part No 700aksFigure 15248 / Ref. No69 70 71 700aks33 41 51 40 36 35 40 38 43 41Description 700aks Figure 15248 /Ref. No 3M Part No15 15 14 12 8 1 7 3 10 9 2 700aks12 11 14 4 Figure3M Part No 700aksFigure Ref. No27 18 - 3M Part No 700aksFigure Ref. NoFigure 700aks Random Case Sealer15 9 10 15 10 9 1 12 8 13 4 23M Part No 700aksFigure Ref. NoTHIS PAGE IS BLANK Instructions and Parts List Important Safety Information3M-Matic AccuGlide Upper and Lower Taping Heads 3 InchPage Identiﬁcation Plate Replacement Parts and Service InformationTo Our Customers United StatesTHIS PAGE IS BLANK Industrial Adhesives and Tapes Replacement Parts And Service InformationTo Our Customers AVAILABLE DIRECT FROMTHIS PAGE IS BLANK Page Table of ContentsInstruction Manual AccuGlide Upper and Lower Taping Heads - 3 Inch TypeWarranty Equipment Warranty and Limited Remedy Taping Head ContentsPart Name AccuGlide 3 Upper Taping Head - 3 Inch, Type Intended UseTHIS PAGE IS BLANK General Information Taping Head ContentsHow to use this Manual Part Name•To reduce the risk associated with muscle strain Important SafeguardsExplanation of Signal Word Consequences OPERATING THIS EQUIPMENT78-8070-1335-0 Important Safeguards continuedFigure 1-1Replacement Labels/3M Part Numbers Upper Taping Head Label Lower Taping Head Label2.Tape Width 8.Taping Head DimensionsSpeciﬁcations 1.Tape130mm 5 1/8 Specifications continuedReceiving And Handling InstallationInstallation Guidelines Tape Width AdjustmentTape Adhesive Side OperationTape Drum Tape Supply RollOne-Way •To reduce the risk associated with muscle strainTape Loading – Upper Taping Head Tape Loading – Lower Taping HeadFigure Figure 3-4– Tape Loading/ThreadingFigure 3-5– Tape Loading/Threading Blade Oiler Pad MaintenanceFigure 4-1– Blade Replacement Blade GuardHex Socket Section View of Maintenance continuedCleaning Applying/Bufﬁng Roller ReplacementFigure AdjustmentsFigure 5-2– Tape Web Alignment Adjustment Nut Tape Latch Alignment – FigureOne-WayTension Roller Figure Adjustments continued0.5 - 0.9kg 1 - 2 lbs Adjusting Nut Applying Mechanism SpringTape Leg Length Adjustments continuedLeading Tape Leg Length Adjustment – Figure AssemblyCause TroubleshootingTroubleshooting Guide ProblemCause Troubleshooting continuedTroubleshooting Guide ProblemAccuGlide 3 Upper Taping Head - 3 Inch Spare Parts/Service InformationReplacement Parts and Service Recommended Spare PartsReplacement Parts Illustrations and Parts Lists AccuGlide 3 Upper Taping Head - 3 Inch, TypeAccuGlide 3 Lower Taping Head - 3 Inch, Type Figure AccuGlide 3 -Tape Head AccuGlide 3 - 3 inch2012 January AccuGlide 3 -Figure 10932 – Upper Head AccuGlide 3 - 3 - NA3M Part No AccuGlide 3 -Figure 10932 – Upper Head Ref. No2012 January AccuGlide 3 -Figure 10929 – Upper and Lower Heads AccuGlide 3 - 3 - NA3M Part No AccuGlide 3 -Figure 10929 – Upper and Lower Heads Ref. NoFigure 10926 – Upper Head 2 7 7 71 57 8 7 6 7 43 AccuGlide 3 -3M Part No AccuGlide 3 -Figure 10926 – Upper Head Ref. No2012 January AccuGlide 3 -Figure 10930 – Upper and Lower Heads AccuGlide 3 - 3 - NA3M Part No AccuGlide 3 -Figure 10930 – Upper and Lower Heads Ref. NoFigure 10928 – Upper and Lower Heads 17 18 5 371514 9 AccuGlide 3 -3M Part No AccuGlide 3 -Figure 10928 – 3 Upper and Lower Heads Ref. No2012 January AccuGlide 3 -Figure 10402 – Upper and Lower Heads AccuGlide 3 - 3 - NA3M Part No AccuGlide 3 -Figure 10402 – 3 Latch Upper and Lower Heads Ref. No2012 January AccuGlide 3 -Figure 10931 – Lower Head AccuGlide 3 - 3 - NA3M Part No AccuGlide 3 -Figure 10931 – Lower Head Ref. NoAccuGlide 3 - 3 - NA 7 34 7 7 6 9 7 8 7AccuGlide 3 - Figure 10927 – Lower Head3M Part No AccuGlide 3 -Figure 10927 – Lower Head Ref. NoTHIS PAGE IS BLANK