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3M 800ab 39600 manual Troubleshooting Guide, Problem, Cause, Correction

Models: 800ab 39600

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Troubleshooting

Troubleshooting

The Troubleshooting Guide lists some possible machine problems, causes and corrections. Also see Section II, "Troubleshooting", pages 15 and 16 for taping head problems.

Troubleshooting Guide
Problem	Cause	Correction
Problem		Correction
Drive belts do not convey boxes	Narrow boxes	Check machine specifications.
Drive belts do not convey boxes		Check machine specifications.
		Boxes are narrower than
		recommended, causing slippage
		and premature belt wear.

Worn drive belts

Taping head applying spring holder missing

Taping head applying spring set too high

Replace drive belts

Replace spring holder

Reduce spring pressure

Drive belts do not turn	Worn or missing friction rings	Replace friction rings
Drive belts do not turn		Replace friction rings
	Drive belt tension too low	Adjust belt tension
		Adjust belt tension
	Electrical disconnect	Check power and electrical plug
		Check power and electrical plug
	Circuit breaker not at correct	Set to correct current value
	setting	Set to correct current value
	setting
	Motor not turning	Evaluate problem and correct
		Evaluate problem and correct

Drive belt break	Worn belt	Replace belt
Drive belt break		Replace belt
	Excessive belt tension	Tension to 3.5 kg [7 lbs] per
		Tension to 3.5 kg [7 lbs] per
		adjustment section

Tape not centered on box seam	Tape drum not centered	Reposition tape drum
Tape not centered on box seam		Reposition tape drum
	Box flaps not of equal length	Check box specifications
		Check box specifications

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3M 800ab 39600 manual Troubleshooting Guide, Problem, Cause, Correction

Contents

Important Safety Information AdjustableInstructions and Parts List 3M-Matic3M/Tape Dispenser Parts Replacement Parts and Service InformationTo Our Customers 241 Venture DriveTo Our Customers Replacement Parts And Service InformationSERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROMSection I - 800ab Adjustable Case Sealer Table of Contents800ab Adjustable Case Sealer Type Instruction ManualTable of Contents Continued PageSection II - AccuGlide II STD 2 Inch Taping Head 3M-MaticTM 800ab Adjustable Case Sealer, Type Intended Use800ab Contents Figure 1-1 - Hands Warning Label Important SafeguardsThis safety alert symbol identifies important messages in this manual Figure 1-2 - Electrical Warning LabelFigure 1-4 - Stop and Off/On Labels The Safety Instructions label, shown inFigure 1-5 - Safety Instructions Label Figure 1-6 - Operating Notice LabelFigure 1-8 - Knife Warning Label Figure 1-9 - Tape Threading LabelTHIS PAGE IS BLANK 3. Operating Conditions 1. Power Requirements2. Operating Rate 4. TapeBox Size Specifications Continued9. Box Weight and Size Capacities Weight Box Length In Direction Of Seal Must Be Greater Than Box HeightMachine Dimensions MinimumMaximum THIS PAGE IS BLANK Receiving And Handling Installation and Set-UpFigure 2-1 - Roller Installation Machine Set-UpInstallation and Set-Up Continued Figure 2-2 - Cable Tie, Taping HeadWARNING - Keep hands/fingers away from tape cut-off knife under CAUTION - Machine weighs approximately 114 kg 250 pounds uncrated WARNING - To prevent shock and fire hazard Position extensionTHIS PAGE IS BLANK Operation Figure 3-1 - Case Sealer Components, Left Front ViewEmergency Stop Switch 2. Turn electrical supply off when machine is not in useElectrical On/Off Switch WARNINGSFigure 3-2 - Side Drive Belts will occur Figure 3-3 - Check AdjustmentBox Size Set-Up WARNING - Be sure all packaging materials and tools are removedBox Sealing Cleaning MaintenanceWARNING - Turn off electrical power supply and disconnect Figure 4-1 - Frame Lubrication Points Knife Replacement, Taping HeadCircuit Breaker WARNING - The following procedure must be performed bycould result Drive BeltsFigure 4-3 - Box Drive Assembly, Infeed End Figure 4-4 - Box Drive Belt Tension Adjustment, Top ViewAdjustments Taping Head Adjustmentscould result Drive Belt Tension Drive Belt Assembly Height WARNING - Turn off electrical power and disconnect power cord fromWARNING - Use care when working near tape cut-off knife as knife is Figure 5-1 - Drive Belt Assembly, DisassemblySpecial Set-Up Procedure Continued Figure 5-2 - Drive Belt Assembly, ReassemblyProblem TroubleshootingTroubleshooting Guide CauseElectrical Diagram Figure 7 - Electrical Diagramdangerous voltages. Severe injury or equipment damage could result Spare Parts 800ab Adjustable Case Sealer, TypeSpare Parts/Tools Tool KitOptions/Accessories Option/AccessoryPart Number Replacement Parts Illustrations and Parts List 800ab Adjustable Case Sealer, TypeWith AccuGlide II STD 2 Inch Taping Head THIS PAGE IS BLANK 800ab Adjustable Case Sealer W/AccuGlide II STD 2 Inch Taping Head 800ab Assembly800ab Adjustable Case Sealer Ref. No 3M Part NoDescription 800ab Adjustable Case Sealer Figure 6163/1 of 3M Part No Figure 6163 page 1 ofRef. No Description800ab Adjustable Case Sealer Figure 6163/2 of 3M Part No Figure 6163 page 2 ofRef. No Description800ab Adjustable Case Sealer Figure 6174/1 of 3M Part No Figure 6174 Page 1 ofRef. No Description800ab Adjustable Case Sealer Figure 6174/2 of 3M Part No Figure 6174 Page 2 ofRef. No Description800ab Adjustable Case Sealer Figure 6175/1 of 3M Part No Figure 6175 page 1 ofRef. No Description800ab Adjustable Case Sealer Figure 6175/2 of 3M Part No Figure 6175 page 2 ofRef. No Description800ab Adjustable Case Sealer Ref. No 3M Part NoDescription 800ab Adjustable Case Sealer Ref. No 3M Part NoDescription 800ab Adjustable Case Sealer Safety and Information Labels 3M Part No 800ab Safety and Information LabelsRef. No Description