Headset Inspection
The headset is responsible for locking the fork into the frame. Every month the headset bearing adjustment should be tested. This is done by standing astride the frame top tube with both feet on the ground and firmly applying the front brake and rocking the bicycle back and forward.
If the headset is loose, it needs to be tightened to avoid potential damage to both the bicycle and the rider. However, do not
Quill Type Assemblies
Adjustment
To adjust the headset the top locknut needs to be loosened or removed completely, as well as the lock washer and reflector bracket, if fitted. Turn the adjusting cup clockwise until finger tight. Replace the lock washer or reflector bracket and using an appropriate wrench to
Note: Bearing damage will occur if
Prior to riding always check that the headset is properly adjusted and that the headset locknut is securely fastened.
‘Ahead Set’ Type Assemblies
Lock Nut
Lock Washer
Adjusting Cup/Cone
Ball Retainer
Top Head Cup/Cone
Bottom Head Cap
Ball Retainer
Crown Cone
When assembling a new bike with this type of fitting, the dust cap covering the Allen head bolt needs to be removed and the bolt holding the top plug undone. Remove the cardboard cover. Slip the handlebar stem over the exposed fork steerer and replace the top plug. The handlebars and the forks need to be facing the front. Using the Allen head centre bolt, secure the steering assembly until there is no freeplay. Take care not to over tighten. Tighten up the binder bolts which clamp the handlebar stem to the fork steerer. Ensure the handlebar stem cannot turn in the steerer tube.
To adjust the headset after the bicycle is assembled:
-Loosen the stem binder bolts.
-Use the Allen bolt to
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Unlike standard headsets, the 'Ahead Set' has an unthreaded,
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RAOM0507 | Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469 | Updated 23/05/07 |